• Title/Summary/Keyword: wear coefficient

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The Effect of Hydrogen on the Tribological Properties of Hydrogenated Amorphous Carbon Films

  • Shin, Jong-Han;Lim, Dae-Soon
    • The Korean Journal of Ceramics
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    • v.3 no.2
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    • pp.96-100
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    • 1997
  • Hydrogenated amorphous carbon films were deposited on silicon substrates by using an RF PECVD. The hydrogen/methane ratio was varied from 50% to 88% to study the effect of hytdrogen in the film on the tribological properties. The friction and wear behaviors of the deposited films were investigated by ball-on-disk type wear tester. FT-IR spectra were used to characterize the structure of the films. Tribological properties of carbon films were correlated with their structure such as ratio of "polymer-like" stretching type and that of sp2 bonding. The result showed that the annealing caused a decrease in the amount of wear of contacted $Si_3N_4$ balls and a increase in the coefficient of friction. Possible explanation for annealing effect was discussed by the hydrogen desorption.esorption.

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Wear Debris Concentration Measurement by Laser Beam Attenuation (광감쇄를 이용한 마모입자의 농도 측정)

  • 강기호;손정영;전형욱;윤의성;안효석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1990.11a
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    • pp.58-62
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    • 1990
  • The size and concentration of wear debris in lubricating oil often reveal the operating condition of the rotating machinery. To evaluate the possible application of light attenuation measurement for the estimation of wear debris concentration in the lubricating oil, the light transmittance through the lubricating oil cell contaminated with various concentrations of diatomite particles was measured, the attenuation coefficient was estimated from the transmittance measurement and the coefficients were compared with those obtained from the scattering theory. The comparision showed good agreements between them. It is also noted that the experimentally determined attenuation coefficient showed almost linear relation with particle weight concentrations for the concentrations within the range of 2000 ppm. For the case of 0 ppm weight concentration of diatomite particles in the lubricating oil cell, the thickness of the cell required to give $100 \mu W$ light attenuation is 7.75 mm. This result indicates that the light attenuation method will be one of the possible candidates of machine failure diagnostic sensors for the estimation of wear debris concentration in the lubricating oil.

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Wear Debris Coacentration Measurement by Laser Beam Attenuation (광감쇄를 이용한 마모입자의 농도 측정)

  • 강기호;손정영;전형욱;윤의성;안효석
    • Tribology and Lubricants
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    • v.6 no.2
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    • pp.94-98
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    • 1990
  • The size and concentration of wear debris in lubricating oil often reveal the operating condition of the rotating machinery. To evaluate the possible application of light attenuation measurement for the estimation of wear debris concentration in the lubricating oil, the light transmittance through the lubricating oil cell contaminated with various concentrations of diatomire particles was measured, the attenuation coefficient was estimated from the transmittance measurement and the coefficients were compared with those obtained from the scattering theory. The comparision showed good agreements between them. It is also noted that the experimentally determined attenuation coefficient showed almost linear relation with particle weight coucentrations for the concentrations within the range of 2000 ppm. For the case of 0 ppm weight concentration of diatomire particles in the lubricating oil cell, the thickness of the cell required to give $100 \muW$ light attenuation is 7.75 mm. This result indicates that the light attenuation method will be one of the possible candidates of machine failure diagnostic sensors for the estimation of wear debris concentration in the lubricating oil.

Study on Friction Characteristics in Nonmetal between Metal Materials (비금속과 금속의 마찰특성에 대한 연구)

  • Kim, Jung-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.89-94
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    • 2011
  • The wear characteristics between nonmetal and metals have been investigated using a disc on disc system. The specimens of nonmetal are made by the nylon and teflon materials. The specimens of the metal are used as eight kinds of along their hardness. The kinds of metals are copper(Hv96), aluminum(Hv186), brass(Hv234), aluminum bronze(Hv294), stainless steel(Hv327), annealing mild steel(Hv345), mild steel(Hv372), Hard steel(Hv434). In this study, a upper and lower specimens have been used the same size and shape. Using experimental data we figured the relationship between friction coefficient of nonmetal and metals. We figured the relationship between friction temperature of nonmetal and metals. The result had been verified a wear characteristics of nonmetal and metals in the wear tests.

Development of Wear Model concerning the Depth Behaviour

  • Kim, Hyung-Kyu;Lee, Young-Ho
    • KSTLE International Journal
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    • v.6 no.1
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    • pp.1-7
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    • 2005
  • Wear model for predicting the vehaviour of a depth is considered in this paper. It is deduced from the energy and volume based wear models such as the Archard equation and the workrate model. A new parameter of the equivalent depth ($D_e$= wear volume /worn area) is considered for the wear model of a depth prediction. A concenpt of a dissipated shear energy density is accommodated for in the suggested models. It is found that $D_e$ can distinguish the worn area shape. A cubic of $D_e$($D_e^3$) gives a better linear regression with the volume than that of the maximmum depth $D_{max}e$($D_{max}^3$) does. Both $D_{max}$ and $D_e$ are used for the presently suggested depth-based wear model. As a result, a wear depth profile can be simulated by a model using $D_{max}$. Wear resistance from the concern of an overall depth can be identified by the wear coefficient of the model using $D_e$.

Measurement of Wear and Friction Coefficients for the Prediction of Fretting Wear (프레팅 마멸계수 및 마찰계수 측정에 관한 연구)

  • Cho, Yong Joo;Kim, Tae Wan
    • Tribology and Lubricants
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    • v.28 no.3
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    • pp.124-129
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    • 2012
  • The prediction of fretting wear is a significant issue for the design of contacting mechanical components such as flexible couplings and splines, jointed structures and so on. In our earlier study, we developed a numerical model to predict the fretting wear using boundary element method. The developed algorithm needs experimental fretting wear coefficients and friction coefficients between two moving materials to get more reliable results. In this study, therefore, we demonstrated the measurement method of the fretting wear coefficients and friction coefficients using disk on plate tribometer with piazo actuator and gap sensor. For four different material combinations, the fretting wear coefficients and friction coefficients are acquired through the fretting wear experiment and the analysis of the measured values. Thess results are useful to predict the quantative fretting wear rate in the developed algorithm.

Wear Behaviours of Dental Composite Resins Containing Prepolymerized Particle Fillers (1st Report) (有機複合필러를 包含하는 齒科用 콤포짓트 레진의 磨耗擧動(제1보))

  • 임정일;김교한;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.124-130
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    • 1998
  • The wear characteristics and wear mechanisms of dental composite resins were investigated. Composite resins such as Metalii, Silux Plus, Heliomolar and Palfique Estelite were selected as specimens and contents of filler in specimens in order to analyze the effect of Prepolymerized Particle Fillers in friction and wear characteristics. Ball on flat wear tester was used for a wear test. Friction and wear tests are carried out at room temperature. The friction coefficient of Metafil was quite high relatively, and the wear resistance of Silux Plus and Palfique Estelite was better than that of Metafil and Hellomolar at the same experimental condition. The main wear mechanism is plastic flow and abrasive wear by crack propagation.

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TiN and CrN Coating for the Increase of Abrasive Resistance of Extrusion Mold for Aluminium (알루미늄 압출용 금형의 내마모성향상을 위한 TiN, CrN 코팅)

  • Kim, Min-Suck;Kang, Seung-Min;Kim, Dong-Won;Kim, Sang-Ho
    • Journal of the Korean institute of surface engineering
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    • v.42 no.6
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    • pp.272-275
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    • 2009
  • The purpose of this study is to show the friction and wear characteristic behaviors of TiN and CrN coated SKD61 which is applied to Al 6xxx extrusion mold material. The friction and wear characteristic behaviors of both coating layers were investigated by the reciprocating friction wear tester under atmospheric pressure and un-lubricated state. The processing parameters in this study were temperature (50 and $120^{\circ}C$) and load (3, 5, and 11 kgf). This study was carried out while comparing the coefficient of friction and microstructure of TiN and CrN coating layers on SKD61. The coefficient of friction of CrN became lower than that of TiN at all conditions. Therefore, CrN was suggested to be more advantageous than TiN for extrusion mold.

Wear and Friction Behavior on the Surface of Swash Plate of Compressor for Air Condition System of Automobile (자동차 에어컨용 압축기 사판의 표면 형태에 따른 마찰 마모 거동)

  • Kwon, Yun-Ki;Lee, Geon-Ho;Lee, Ki-Chun
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.88-94
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    • 2011
  • The tribological characteristics of the swash plate surface of a compressor which is for automobile were investigated. For surface treatments, PTFE and $MoS_2$ are used as a solid lubricant, together with copper alloy. Test condition is set considering actual driving condition. Wear testing is conducted using pin on disk type tester, and the coefficient of friction and the temperature on friction surface are measured. Also, to determine the wear patterns, cross-section of friction surface is analyzed by SEM(scanning electrode microscope). The $MoS_2$, both at dry and lubricated conditions, friction surface and the coefficient of friction maintained rather stable results. But, the PTFE, at oil less condition, sample resulted in rather unstable condition. In case of copper alloy, quite higher friction coefficients(higher than 0.1) were obtained at dry condition. At the temperature of $125^{\circ}C$, seizure has occurred.

Effect of Hardness of Mating Materials on DLC Tribological Characteristics

  • Na, Byung-Chul;Akihiro Tanaka
    • KSTLE International Journal
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    • v.3 no.1
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    • pp.38-42
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    • 2002
  • Diamond-like Carbon(DLC) films were deposited on Si wafers by an RF-plasma-assisted CVD using CH$_4$gas. Tribological tests were conducted with the use of a rotating type ball on a disk friction tester with dry air. This study made use of four kinds of mating balls that were made with stainless steel but subjected to different annealing conditions in order to achieve different levels of hardness. In all load conditions, testing results demonstrated that the harder the mating materials, the lower the friction coefficient was. The friction coefficients were fecund to be lower with austenite mating balls than with fully annealed martensite balls. Conversely, the high friction coefficient found in soft martensite balls appeared to be caused by the larger contact area between the DLC film and the ball. The wear tracks on DLC films and mating balls could prove that effect. Measuring the wear track of both DLC films and mating balls revealed a similar tendency compared to the results of friction coefficients. The wear rate of austenite balls was also less than that of fully annealed martensite balls. Friction eoefficients decrease when applied leads exceed critical amount. The wear track on mating balls showed that a certain amount of material transfer occurs from the DLC film to the mating ball during a high friction process. Raman Spectra analysis Showed that the transferred materials were a kind of graphite and that the contact surface of the DLC film seemed to undergo a phase transition from carbon to graphite during the high friction process.