• Title/Summary/Keyword: wear and friction

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Tribological Characteristics of TiC, TiN Coating for PVD Method with Automotive structural Materials (물리적 증착 방법에 의한 TiC, TiN코팅에 따른 자동차 구조용 재료의 트라이볼로지 특성)

  • Oh, Seong-Mo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.3
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    • pp.432-436
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    • 2007
  • We have studied on the tribological characteristics of Plasma Vapour Deposition(PVD) coating method in Automotive Structural Materials. Coating materials were deposited by the Titanium carbide(TiC) and Titanium nitride(TiN). An experimental process was established to determine the tribological characteristics of friction and wear behaviour with the variation of applied load, temperature and the time with the Falex friction and wear test machine. It was improved that when the surface modification of hard coatings(TiC, TiN) was deposited steel, the tribological characteristics become better. It is argued that it is improved because of excellence of the anti-wear, the extreme pressure properties and tile heat stability.

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Nanotribology of PMMA Thin Films Using an AFM (AFM을 이용한 PMMA (Poly Methyl Methacrylate) 박막의 나노트라이볼로지 연구)

  • 김승현;김용석
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.59-64
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    • 2004
  • Nano-scratch tests were performed on PMMA thin films spin-coated on a Si substrate using an atomic force microscopy (AFM) with loads ranging form 10nN to 100nN. At low loads, a ridge pattern was formed on the PMMA thin film surface. No wear particles were observed during the pattern-forming mild wear. At high loads, severe wear by plowing occurred, accompanied by wear particles. The film with the highest hardness showed the highest wear resistance. Friction force generated during the scratching was measured, which was closely related with surface deformation of the film. A simple empirical equation to deduce scratch hardness of the film from a linear fixed-distance scratch test was proposed, and scratching-speed dependency of the scratch hardness was displayed.

Performance Evaluation of Nano-Lubricants at Thrust Slide-Bearing of Scroll Compressors (나노 윤활유를 이용한 스크롤 압축기 스러스트 베어링의 윤활특성 평가)

  • Cho, Sang-Won;Kim, Hong-Seok;Ahn, Young-Chull;Lee, Jung-Eun;Lee, Jae-Keun;Lee, Hyeong-Kook;Lee, Byeong-Chul;Kim, Dong-Han;Park, Jin-Sung
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.1219-1224
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    • 2006
  • This paper presents the friction and anti-wear characteristics of nano-oil with n mixture of a refrigerant oil and carbon nano-particles in the thrust slide-bearing of scroll compressors. Frictional loss in the thrust slide-bearing occupies a large part of total mechanical loss in scroll compressors. The characteristics of friction and anti-wear Lising nano-oil is evaluated using the thrust bearing tester for measuring friction surface temperature and the coefficient of friction at the thrust slide-bearing as a function of normal loads up to 4,000 N and orbiting speed up to 3,200 rpm. It is found that the coefficient of friction increases with decreasing orbiting speed and normal force. The friction coefficient of carbon nano-oil is 0.015, while that of pure oil is 0.023 under the conditions of refrigerant gas R-22 at the pressure of 5 bars. It is believed that carbon nano-particles can be coated on the friction surfaces and the interaction of nano-particles between surfaces can be improved the lubrication in the friction surfaces. Carbon nano-oilenhances the characteristics of the anti-wear and friction at the thrust slide-bearing of scroll compressors.

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Performance Evaluation of Nano-Lubricants at Thrust Slide-Bearing of Scroll Compressor (나노 윤활유를 이용한 스크롤 압축기 스러스트 베어링의 윤활특성 평가)

  • Cho, Han-Jong;Cho, Yong-Il;Cho, Sang-Won;Lee, Jae-Keun;Park, Min-Chan;Kim, Dae-Jin;Lee, Kwang-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.1
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    • pp.121-125
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    • 2012
  • This paper presents the friction and anti-wear characteristics of nano-oil with a mixture of a refrigerant oil and carbon nano-particles in the thrust slide-bearing of scroll compressors. Frictional loss in the thrust slide-bearing occupies a large part of total mechanical loss in scroll compressors. The characteristics of friction and anti-wear using nano-oil is evaluated using the thrust bearing experimental apparatus for measuring friction surface temperature and the coefficient of friction at the thrust slide-bearing as a function of normal loads up to 4,000 N and rotating speed up to 3,200 rpm. It is found that the coefficient of friction increases with decreasing rotating speed and normal force. The friction coefficient of carbon nano-oil is 0.023, while that of pure oil is 0.03 under the conditions of refrigerant gas R-22 at the pressure of 5 bars. It is believed that carbon nano-particles can be coated on the friction surfaces and the interaction of nano-particles between surfaces can be improved the lubrication in the friction surfaces. Carbon nano-oil enhances the characteristics of the anti-wear and friction at the thrust slide-bearing of scroll compressors.

Effects of Preoxidation on High Temperature Wear of Piercing Plug Tool Steel Sliding Against SA210C Steel Used for Production of Seamless Tube (심리스 튜브 제조용 피어싱 플러그 공구강과 SA210C강의 고온 미끄럼 마모에 미치는 예비산화의 영향)

  • Choi, Byung-Young;Gu, Yoon-Sik
    • Journal of the Korean institute of surface engineering
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    • v.46 no.6
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    • pp.264-270
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    • 2013
  • Effects of preoxidation on high temperature wear of piercing plug tool steel sliding against SA210C steel used for production of seamless tube have been studied using a pin-on-disc CETR tribometer, under applied normal load of 20 N at $900^{\circ}C$ in air. It was found in the preoxidized pin specimens of piercing plug tool steel that the coefficient of friction decreased to about 0.4 at an initial stage followed by showing nearly constant value of about 0.4 during high temperature wear testing. On the other hand, it was also found in the pin specimens without preoxidation that the coefficient of friction increased and fluctuated, ranging from about 0.3 to 0.6 during the tests until the running period of about 800 sec. The compact and continuous Fe-oxide layer was formed on the contact surface of the preoxidized pin specimens after high temperature wear testing followed by penetrating along the grain boundaries of coarse ferrite in the decarburized region beneath the oxide layer due to the lower hardness of the region.

Evaluation of Wear in Inconel 600 Tools in Superplastic Forming of Ti6Al4V Sheet (Ti6Al4V 판재의 초소성 성형공정에서 Inconel 600 금형 마모 평가)

  • J. Bang;J. Song;M. Kim
    • Transactions of Materials Processing
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    • v.33 no.2
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    • pp.112-117
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    • 2024
  • In this study, the friction and wear characteristics of Inconel 600 in the superplastic forming process of Ti6Al4V were evaluated through pin-on-disc tests. To achieve an efficient and systematic experimental design, the Taguchi method was employed. The wear track of the Inconel 600 pin showed scratches in the sliding contact direction, confirming that the wear mechanism is abrasive wear. Through sensitivity analysis such as ANOVA and Main effects, it was confirmed that both normal force and sliding distance have a significant impact on the wear. Changes in sliding velocity and distance did not affect the friction coefficient, which remained relatively constant at approximately 0.380. The wear prediction model for Inconel 600 in the superplastic forming of Ti6Al4V was constructed, which can be utilized as a guideline for the prediction and management of tool wear.

Friction and Wear Behavior of Coating and Surface Treated Steel for Low Velocity High Pressure Application (코팅 및 표면 처리된 강의 고하중 영역에서의 마모 마찰 특성)

  • Lim, Dong-Phill;Shim, Dong-Seob;Kim, Sang-Beom
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.386-392
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    • 2008
  • Friction and wear behavior of hard coated and surface treated steel with candidate processing methods for low velocity high pressure application investigated. Wear tests were carried out under specific region considering the operation condition of construction equipments under lubricated and unlubricated condition. Different tribological behavior analyzed with comparing the wear rate of counter part, morphology and topography of worn surface and the worn volume of samples and counter parts.

Review of Testing Configurations for Simultaneous Measurement of Friction and Triboelectrification

  • P. R. Deshmukh;Dae-Hyun Cho
    • Tribology and Lubricants
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    • v.40 no.4
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    • pp.118-132
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    • 2024
  • The triboelectric nanogenerator (TENG) has emerged as a groundbreaking technology for harvesting clean and sustainable energy cost effectively. For reliable TENG design, minimizing wear damage at the friction layers is crucial. This review provides a comprehensive overview of tribometer-integrated TENG testing configurations used in the simultaneous investigation of both tribological and electrical performance. It considers configurations such as plate-on-plate, ball-on-disc, and ball-on-flat tribometers designed for linear reciprocating or rotating sliding friction tests. These tribometers are either specifically designed or adapted for TENG testing. Triboelectric material holders facilitate friction tests by establishing electrical connections from the triboelectric materials or electrodes, thereby enabling accurate measurement of electrical signals. Electrometers and oscilloscopes record electrical outputs such as short-circuit current and open-circuit voltage. This integration enables the simultaneous measurement of both friction and electrical outputs, providing a thorough understanding of TENG performance. The review also summarizes how factors such as normal force, sliding frequency, and rotating speed affect friction coefficients and TENG performance. It also examines the relationship between the coefficient of friction and tribocharges under various loads and frequencies. The review emphasizes the importance of these testing configurations for evaluating both friction and electrical performance, which are crucial for optimizing TENG efficiency. Finally, the review explores future prospects for developing innovative tribometer designs suited for both tribology and TENG testing.

Plasma Surface Treatment of Aluminum Extrusion Die (알루미늄 압출용 금형의 플라즈마 표면처리)

  • Choi, In Kyu;Lee, Su Young;Kim, Sang Ho
    • Journal of the Korean institute of surface engineering
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    • v.47 no.6
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    • pp.282-286
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    • 2014
  • Wear characteristic of the nitrided SKD61 which is a typical mold material using for the extrusion of Al6061 alloy was investigated. The surface of SKD61 was nitrided by salt bath and plasma processes. The thickness of surface nitride layer was about $8.9{\mu}m{\sim}21.3{\mu}m$. Reciprocating friction wear test conducted using pin on disk type indicated the plasma treatment followed salt bath has a lower friction coefficient and a smaller adhesive wear with Al6061 alloy. That was identified by the $Fe_4N$ which has a better wear resistance than FeN mainly formed by plasma nitriding.

High Temperature Wear of STD 61 Tool Steels Sliding Against Al-9%Si Coated Steels Used for Hot Press Forming (STD 61 공구강과 상대재인 핫 프레스 가공용 Al-9%Si 코팅강의 고온 미끄럼 마모)

  • Choi, Byung-Young;Kim, Hong-Ki
    • Korean Journal of Metals and Materials
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    • v.47 no.10
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    • pp.667-674
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    • 2009
  • High temperature wear of STD 61 tool steels sliding against the Al-9%Si coated steels used for hot press forming has been studied in comparison with that of the tool steels sliding against the uncoated steels. Wear tests have been performed using a pin-on-disc configuration under an applied normal load of 50N for 20 min with heating the coated and uncoated steels up to 800$^{\circ}C$. It was found on the worn surface of the STD 61 tool steels sliding against the Al-9%Si coated steels that the formation of the glazed layers containing Al transferred from the coated tribopair may contribute to a reduction of the coefficient of friction, and detachment in part occur due to delamination wear, resulting in higher specific wear rate. On the other hand the Fe-oxide wear debris entrapped on the softer surface of the uncoated steels can act as a tribosurface, leading to decreased adhesive wear of the STD 61 tool steels, resulting in a lower specific wear rate.