• Title/Summary/Keyword: wear and friction

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Tribological Wear Behavior of PTFE Impregnated with Cu Nano Particles (구리 나노 입자가 함침된 PTFE의 윤활 마모 거동)

  • Kim, S.Y.;Kim, E.B.;Q., Yoo;Ju, C.S.
    • Journal of Power System Engineering
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    • v.14 no.4
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    • pp.50-55
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    • 2010
  • In order to investigate tribological effects of nano copper particles impregnated(CuN) on surface polytetrafluoroethylene(PTFE) on sealing wear and an experimental study was carried out to determine the wear behavior of copper nano-particles impregnation two kind thickness in super critical $CO_2$ liquid. Experimental results showed that the friction coefficients of CuN PTFE at the low sliding speed(0.44m/s) and the oil temperature ($60^{\circ}C$) were higher than that of virgin PTFE. And a thin nano copper particles impreganated thickness was formed on the surface in the PTFE and the specimen with this treatment has much better friction properties than the original one. Fortunately, at the high load(80 N) and the oil temperature, the friction coefficient of CuN PTFE was lower than that of virgin PTFE. This evidenced the load carrying capacity of CuN PTFE was much better than that of virgin PTFE under the high load condition(80 N) specially. Therefore, it can be concluded that the friction coefficient variation of CuN PTFE is very small but its wear rate decreases greatly with increase in sliding speed.

A Study on the Friction Characteristics of Automotive Brake Pads Reinforced with Carbon Fibers (탄소 섬유를 강화재로 사용한 자동차용 마찰재의 마찰특성에 관한 연구)

  • Jung, K. Y.;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.330-336
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    • 1998
  • The friction and wear characteristics of automotive friction materials reinforced with carbon fibers were studied using a direct drive brake dynamometer. Two types of model friction materials, a low-metallic and an NAO type, were prepared and each of the materials was modified by substituting 5 vol% of carbon fibers with other reinforcing fiber used in the model formulations. Drag tests were carried out to investigate the friction properties of these materials at various braking conditions. Results showed that the modified friction materials were improved in the friction stability and the wear resistance.

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Experimental Investigation of Friction and Wear Characteristics of O-Ring (O-ring의 마찰, 마모 특성에 관한 실험적 고찰)

  • Oh, Jun-Chul;Kim, Dae-Eun;Kim, Hyun-Jun;Kim, Mun-Hwan;Kim, Chun-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1125-1131
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    • 2009
  • O-rings are commonly used in machines as a seal. Due to prolonged use the surface of an O-ring can degrade which can lead to leakage as well as contamination. Damage of O-rings used in vacuum applications such as sputter is caused by various mechanisms. Particles detached from the O-ring may cause significant problems on the performance of the system in the vacuum chamber. Therefore, understanding the tribological behavior of O-rings is important to tackle the damage caused by repeated contact. In this work, FKM rubber was used for friction and wear tests conducted to investigate the tribological behavior of O-rings. A reciprocating type of a tribo-tester was used for the tests. The friction coefficient between the steel ball and the FKM specimen was quite high. Also, in order to identify the wear behavior, the surface of the FKM specimen was characterized using both optical and scanning electron microscopes. Evidence of wear due to adhesion and extrusion could be found. The results of this work will aid in improving the durability of O-rings.

Decision of Friction Condition for Materials of Automobile Transmission by Theory of Intelligence (지능이론을 이용한 자동차 트랜스미션 소재의 마찰조건 판정)

  • Cho Yonsang;Kim Younghee;Park Heungsik
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.312-315
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    • 2004
  • A lubricated state of an automobile transmission can not be inspected directly with eyes. Thus, it needs to develop a more general method. Wear debris can be collected from the lubricants of operating transmission of an automobile and its morphology is directly related to the fiction condition of the interacting materials from which the wear particles originated in lubricated transmission. In this paper, to identify the friction condition for transmission gear by neural network, the wear test of ball-on-disk type and the analysis of friction state were carried out for carburized SCM420 and nitrocarburized NT100 under different experimental conditions. The four shape parameters($50\%$ volumetric diameter, aspect, roundness and reflectivity) of wear debris were calculated by the image processing system. They were used as input values to identify the moving condition of transmission gear by the neural network.

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Friction and Wear of the Vane/Roller Surfaces Depending on Several Sliding Condition for Rotary Compressor (미끄럼 조건에 따른 로터리 압축기 베인/롤러 표면의 마찰 마멸 특성)

  • Oh Se-Doo;Cho Sung-Oug;Lee Young-Ze
    • Tribology and Lubricants
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    • v.20 no.6
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    • pp.337-342
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    • 2004
  • One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test, friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in the amounts of friction and wear between roller and vane surfaces.

Friction and Wear of the Vane/Roller Surfaces Depending on Several Sliding Condition for Rotary Compressor (여러 미끄럼 조건에 따른 로터리 압축기 베인/롤러 표면의 마찰 마멸 특성)

  • Lee, Young-Ze;Oh, Se-Doo;Kim, Jong-Woo;Kim, Cheol-Woo;Choi, Jin-Kyu;Cho, Sung-Ook
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.221-226
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    • 2002
  • One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear was occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear-life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in role amounts of friction and wear between miler and vane surfaces.

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Effect of MoS$_2$ and $Fe_2O_3$ Additives on the Tribological Behavior of the Plasma Sprayed Zirconia Based Coatings (MoS$_2$$Fe_2O_3$ 첨가제가 지르코니아계 용사코팅층의 마모마찰 특성에 미치는 영향)

  • 신종한;임대순;안효석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.93-99
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    • 1997
  • High Temperature wear behavior of plasma sprayed ZrO$_2$ and MoS$_2$, $Fe_2O_3$ coatings were investigated for high temperature wear resistance applications. The MoS$_2$, $Fe_2O_3$ added powders containing 2.5, 5.0, 7.5, 10.0 mol% of $MoS_2$, $Fe_2O_3$ for plasma spray were made by spray drying method. Wear test were performed at temperature ranges from room temperature to 600$\circ$C. The microstructural change of coatings and the worn. surface were examined by SEM and XRD. In ZrO$_2$ coating, the coefficient of friction and wear amount of room temperature to 400$\circ$C was increased with temperature and decreased with temperature over 400$\circ$C. The coefficient of friction and wear amount of MoS$_2$ added coatings were increased with temperature, but those of $Fe_2O_3$ added coatings had lower coefficient of friction and higher wear resistance than ZrO$_2$ coating.

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Effect of Ultrasonic Vibration on the Friction and Wear Characteristics of Aluminum Alloy (초음파 진동이 알루미늄 합금의 마찰 마모 특성에 미치는 영향)

  • Park, Jae-Nam;Lee, Chul-Hee
    • Tribology and Lubricants
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    • v.34 no.4
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    • pp.132-137
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    • 2018
  • Ultrasonic waves are used in various applications in multiple devices, sensors, and high-power machinery, such as processing machines, welders, and cleaners, because the acoustic vibration frequencies are above the human audible frequency range. In ultrasonic machining, electrical energy at a high frequency of 20 kHz or more is converted into mechanical vibration by a vibrator and an amplifier. This technique allows instantaneous separation between a tool and a workpiece during machining, machining by pulse impulse force at the time of re-contact and minimizes the minute elastic deformations of the workpiece and machine tools due to the cutting effect. The Al7075 alloy used in this study is a typical aluminum alloy with superior strength that is mainly used in aircrafts, automobiles, and sporting goods. To investigate the optimal conditions for machining aluminum alloy using ultrasonic vibration, the present experiment utilized the Taguchi orthogonal array method, and the coefficient of friction was analyzed using the characteristics of the Taguchi technique. In ultrasonic friction and abrasion tests, the changes in the friction coefficient were measured in the absence of ultrasonic vibrations and at 28 kHz and 40 kHz. As a result, the most considerable influence on the friction coefficient was found to be the normal load, and the frequency of ultrasonic vibrations increases, the coefficient of friction increases. It was thus confirmed that the amount of wear increases when ultrasonic vibration is applied.

Effect of the Ti-series Coating on the Friction and Wear Characteristics of SCM415 Steel (Ti-계 코팅이 SCM415강의 마찰.마모 특성에 미치는 영향)

  • Jang, Jeong-Hwan;Tak, Sung-Hoon;Zhang, Qi;Xu, Zhezhu;Lyu, Sung-Ki
    • Tribology and Lubricants
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    • v.26 no.3
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    • pp.162-166
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    • 2010
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited Tiseries coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as TiN, TiCN, TiAlN was investigated under room temperature, normal air pressure and dry lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, SEM on the vapor deposited coating layers on the SCM415 steel.

Study on the Development of friction Material Using I-glass Fiber Reinforced Composites (유리섬유 강화 복합재료를 이용한 마찰재 개발에 관한 연구)

  • 김영운;최문호;서상하;김부안;문창권
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.49-55
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    • 2000
  • This study has been investigated to apply fiber reinforced composites instead of asbestos as a friction material. the reinforced used was E-glass fiber and binder resin was phenol having good mechanical properties and heat resistance. And it has been also investigated the effect of molding conditions and some additives such and carbon black, alumina and rubber powder in E-glass fiber/phenol resin composite on the friction on the friction and wear characteristics. As a result, it was found that the molding conditions of E-glass fiber/phenol resin composites for friction materials had to be different from those of phenol resin and was found that the wear rate of E-glass fiber/phenol resin composites added alumina powder was higher than of composites added carbon black in the same wear distance. And it was found that friction coefficient of E-glass/phenol resin composites added carbon black was decreased and that of the composites added the powder of natural rubber and ABS rubber were increased compared to the composites.

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