• 제목/요약/키워드: wear and friction

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방청 및 내마모 특성이 향상된 자동차 휠 조인트용 $MoS_2$계 고체 피막 윤활제 (An Experimental Study on the Anti-corrosion and Anti-wear Characteristics of MoS$_2$ Bonded Films for Automotive Wheel Joints)

  • 한흥구;공호성;윤의성;권오관
    • Tribology and Lubricants
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    • 제16권3호
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    • pp.173-181
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    • 2000
  • Friction, wear and corrosion characteristics of various MoS$_2$ bonded film lubricants were investigated to apply them to automotive wheel joints. MoS$_2$ bonded film lubricants were formulated by combinations of several additives and binders, and they were coated onto the pre-treated surfaces of specimens. Friction and wear characteristics were evaluated with Falex pin & vee-block test and LFW-1 block-on-ring test. For the corrosion resistant characteristics of the films, salt solution spray corrosion tests were performed. Results showed that MoS$_2$ bonded films containing both inorganic and organic corrosion-resistant additives yielded a synergy effect on anti-corrosion resistance. Also, binders having the better water-proof and thermal stability showed the lower friction and higher corrosion resistance.

A Study on Friction and Wear Properties of Tetrahedral Amorphous Carbon Coatings on Various Counterpart Materials

  • Lim, Min Szan;Jang, Young-Jun;Kim, Jong-Kuk;Kim, Jong-Hyoung;Kim, Seock-Sam
    • Tribology and Lubricants
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    • 제34권6호
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    • pp.241-246
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    • 2018
  • This research addresses the improvement of tribo-systems, specifically regarding the reduction of friction and wear through tribo-coupling between tetrahedral amorphous carbon (ta-C) with different types of counterpart materials, namely bearing steel (SUJ2), tungsten carbide (WC), stainless steel (SUS304), and alumina ($Al_2O_3$). A second variable in this project is the utilization of different values of duct bias voltage in the deposition of the ta-C coating - 0, 5, 10, 15, and 20 V. The results of this research are expected to determine the optimum duct bias and best counter materials associated with ta-C to produce the lowest friction and wear. Results obtained reveal that the tribo-couple between the ta-C coating and SUJ2 balls produces the lowest friction coefficient and wear rate. In terms of duct bias changes, deposition using 5 V produces the most optimum tribological behavior with lowest friction and wear on the tribo-system. In contrast, the tribo-couple between ta-C with a WC ball causes penetration through the coating surface layer and hence high surface delamination. This study demonstrates that the most effective ta-C coating duct bias is 5 V associated with SUJ2 counter material to produce the lowest friction and wear.

경두레일 용접부의 미끄럼 환경변화에 따른 마찰 및 마멸특성 연구 (Experimental Study on Friction and Wear Characteristics of Head Hardened Weld Rails Under Various Sliding Environments)

  • 김청균;황준태
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.345-353
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    • 1999
  • This paper presents friction and wear related results of thermite and gas pressure welded rails under various environmental contact conditions. A welded rail which is manufactured by thermite welding and gas pressure one has been tested rail full range of test conditions in a pin-on-disk wear testing machine. The results show that the friction coefficient and wear rates of a welded rail are heavily dependent on the contact pressures and sliding environments for two welding methods such as thermite and gas pressure weldings.

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레일 용접부의 미끄럼 환경변화에 따른 마찰 및 마멸특성 연구 (A Study on Friction and Wear Characteristics of Welded Rails Under Various Sliding Environments)

  • 김청균;황준태;나성훈;민경주
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.59-66
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    • 1998
  • This paper presents friction and wear related results of thermite and gas pressure welded rails under various environmental contact conditions. A welded rail which is fabricated by thermite welding and gas pressure one has been tested over full range of test conditions in a pin-on-disk wear testing machine. The results show that the friction coefficient and wear rates of a welded rail are heavily dependent on the contact pressures and sliding environments for two welding methods such as thermite and gas pressure weldings.

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Brake Pad용 청동기지 복합재료의 마찰.마모특성에 관한 연구(I) (Study on the Tribo-Characteristics of Tin-Bronze Matrix Material for Brake Pad)

  • 송건;황순홍;공호성;최웅수;정동윤;허영무
    • Tribology and Lubricants
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    • 제12권4호
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    • pp.18-27
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    • 1996
  • An interlaboratory wear testing was performed in order to understand the friction behaviors and the wear mechanisms of the sintered composites. The specimens were the sintered bronze matrix composites having various contents of friction additives, friction control agents and reinforcements. The variation of the wear characteristics according to the constituents of the composites as well as the wear conditions was investigated by SEM, EPMA, OM, the hardness testing and the measurement of friction. The specimen having glass fiber as the matrix reinforcement showed a remarkable increase in wear resistance as increasing the content of glass fiber. Graphite particles in the composites exhibited the lubricating effect and also resulted in the lowering strength of the matrix. Addition of Mo powder to the composites led to the deterioration of wear properties at the room temperature, however, an enhanced wear properties were obtained in the containing Mo at an elevated temperature.

피스톤 압축 링 재료의 지르코니아 순도에 따른 트라이볼로지 특성 (Tribological Characteristics with Purity Zirconia of Compression Ring Materials in Piston)

  • 오성모
    • 한국공작기계학회논문집
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    • 제15권5호
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    • pp.91-96
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    • 2006
  • The friction and wear properties of ceramics are very important in the applications to engineering ceramic parts such as seal rings, pump parts, automobile meter parts, and so on. In this study, the effects of each other purity on the mechanical and tribological properties of purity zirconia ceramics were investigated. Also in order to determine the effects of sliding distance, sliding speed, contact load, friction coefficient, the amount of worn out material at a certain time, and the prepared composites were measured. Crystalline phases and microstructure were examined with XRD and SEM. The results show that we obtained the good properties of friction coefficient and wear resistance at the purity 99.5% of zirconia. than this of the purity 95% were great at the wear amount of worn out material.

비금속과 금속의 마찰특성에 대한 연구 (Study on Friction Characteristics in Nonmetal between Metal Materials)

  • 김정현
    • 한국기계가공학회지
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    • 제10권6호
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    • pp.89-94
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    • 2011
  • The wear characteristics between nonmetal and metals have been investigated using a disc on disc system. The specimens of nonmetal are made by the nylon and teflon materials. The specimens of the metal are used as eight kinds of along their hardness. The kinds of metals are copper(Hv96), aluminum(Hv186), brass(Hv234), aluminum bronze(Hv294), stainless steel(Hv327), annealing mild steel(Hv345), mild steel(Hv372), Hard steel(Hv434). In this study, a upper and lower specimens have been used the same size and shape. Using experimental data we figured the relationship between friction coefficient of nonmetal and metals. We figured the relationship between friction temperature of nonmetal and metals. The result had been verified a wear characteristics of nonmetal and metals in the wear tests.

자동차 에어컨용 압축기 사판의 표면 형태에 따른 마찰 마모 거동 (Wear and Friction Behavior on the Surface of Swash Plate of Compressor for Air Condition System of Automobile)

  • 권윤기;이건호;이기천
    • Tribology and Lubricants
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    • 제27권2호
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    • pp.88-94
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    • 2011
  • The tribological characteristics of the swash plate surface of a compressor which is for automobile were investigated. For surface treatments, PTFE and $MoS_2$ are used as a solid lubricant, together with copper alloy. Test condition is set considering actual driving condition. Wear testing is conducted using pin on disk type tester, and the coefficient of friction and the temperature on friction surface are measured. Also, to determine the wear patterns, cross-section of friction surface is analyzed by SEM(scanning electrode microscope). The $MoS_2$, both at dry and lubricated conditions, friction surface and the coefficient of friction maintained rather stable results. But, the PTFE, at oil less condition, sample resulted in rather unstable condition. In case of copper alloy, quite higher friction coefficients(higher than 0.1) were obtained at dry condition. At the temperature of $125^{\circ}C$, seizure has occurred.

첨가제에 의한 PTFE 복합재료의 마찰마모 특성에 관한 연구 (A Study on the Effects of Additives on the Friction and Wear Properties of PTFE Composite)

  • 김용직;김윤해
    • Composites Research
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    • 제13권4호
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    • pp.11-18
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    • 2000
  • 본 연구는 공기압축기에 적용되는 피스턴링의 재료에 자기윤활성 재료를 이용할 경우 어떠한 마찰마모 특성을 나타내는가를 비교평가 함으로써 실제 적용여부의 가능성을 확인하였으며, 주요 결과로는 동을 중량비 30% 함유한 시험편이 평균마찰계수 및 비마모량이 가장 적었다. 이는 마찰계수에 직접적인 영향을 주는 마모유동막이 조기에 다량 생성될 경우 낮은 마찰계수와 함께 안정화 효과에 큰 영향을 주며 비마모량은 발생된 마모유동막의 경도와 비례하고 용융마모에 의해 덩어리 형태로 탈락되는 마모분이 가장 적기 때문이라고 생각된다.

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탄소나노튜브 코팅의 마찰/마모 특성에 대한 나노메쉬 구조의 영향 (Effect of Nanomesh Structure Variation on the Friction and Wear Characteristics of Carbon Nanotube Coatings)

  • 김해진;김창래
    • Tribology and Lubricants
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    • 제36권6호
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    • pp.315-319
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    • 2020
  • In various fields, several studies based on carbon nanotubes (CNTs) have been conducted. The results of previous studies, wherein CNT coatings have been incorporated as solid lubricants, demonstrate that the friction and wear characteristics of CNT coatings can be improved through the absorption/dispersion of the contact pressure by controlling the stiffness of the nanomesh structure comprising CNT strands. In this study, the friction and wear characteristics of the following are compared: CNT coating formed by spin coating of CNT solution, compressed CNT coating, and compressed/heated CNT coating (wherein CNT strands are squeezed through compression and/or heating). It is observed that the friction coefficient of the CNT coating having the largest number of voids between the CNT strands is significantly lower than those of the compressed CNT coating and the compressed/heated CNT coating. The wear tracks of the compressed CNT coating and the compressed/heated CNT coating indicate that some parts become torn or adhere into a lump. However, in the case of the CNT coating, a smooth wear surface is formed by rubbing. Furthermore, as the void space between the squeezed and adhered CNT strands decreases, the resistance to structural deformation increases, thereby resulting in an increased frictional force and a wear pattern that becomes torn or forms a lump. Hence, the results obtained from this study corroborate that the friction and wear characteristics of CNT coatings can be enhanced through the absorption/dispersion of the contact pressure by controlling the stiffness of the nanomesh structure of CNT coatings.