• Title/Summary/Keyword: wave rolling

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Development of New Back-Up Roll for Strip Shape Control (형상제어를 위한 새로운 보강롤의 개발)

  • Lee, Won-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.327-333
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    • 2003
  • Most of shape defects in steel strip are originated from the structure of rolling mill itself. For instance, strip crown occurs when the work roll is deformed by the bending moment induced on roll chocks. To get rids of the shape defects, it is necessary to increase the stiffness of rolling mill. The structure change of back-up roll is one of alternative ways to increase the mill stiffness without facility revamping from 4 high mill to 6 high mill. In this research work, the new back-up roll was developed and can be used in any type of 4 high mill to reduce the strip shape defects. The developed back-up roll consists of sleeve, arbor and phase angle adjusting system for arbor. The circumference of arbor is specially machined to adapt the strip width change during rolling. The experimental cold rolling test was done to prove the effectiveness of newly developed back-up roll. The experimental rolling results show that the new back-up roll has more powerful performance in reducing the shape defects than conventional back-up roll. It was also found that the new back-up roll has higher stability for shape control. In addition to, the only sleeve surface needs to be reground and changed in most cases, so that the maintenance cost can be greatly reduced.

Fabrication and characterization of textured Ni-substrate for YBCO coated tape (YBCO 박막선재용 Ni-substrate의 제조 및 집합도 평가)

  • 지봉기;임준형;이동욱;김호진;주진호;나완수;홍계원;박해웅;김찬중
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2002.02a
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    • pp.138-140
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    • 2002
  • We fabricated textured Ni substrate for YBCO coated film and evaluated the degree of texture in terms of rolling condition and annealing time. The substrate was compacted from pure Ni powder and reduced the thickness to 100 $\mu$m by rolling followed by heat treatment. As decreasing the thickness of substrate, it was observed that the non-uniform deformation such as ‘wave edge’ or ‘wave buckle’ developed locally on it, causing reduced texture. On the other hand, uniformly deformed substrate showed better cube texture indicating the FWHM of in-plane and out-of-plane of about $11^{\circ}$ ~ $14^{\circ}$. In addition, annealing at $1000^{\circ}C$ for 1~ 8 hr did not make a remarkable difference on the texture.

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Analysis KTX wheel aged deterioration using Frequency Response Function (FRF를 이용한 KTX 차륜 경년변화 분석)

  • Yun, Cha-Jung;Lee, Sung-Uk;Jo, Kwang-Woo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.1453-1458
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    • 2006
  • KTX Railway rolling stock wheel run its course to corrode, deteriorate and wear away through out the time. So it is natural that the performance and ability of wheel gets declined. The frequency characteristic analysis were accomplished to above trend and shock wave flow to wheels were examined. The result will be used to find Railway rolling stock wheel crack and maintenance method hereafter.

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A Study on Characteristics of Automatic Flatness Control System of Contact Type (접촉식 자동 형상제어 장치의 특성에 관한 연구)

  • Kim, Moon-kyung;Jeon, Eon-chan;Kim, Soon-kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.67-73
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    • 1996
  • The necessity for more accurate automatic flatness control(AFC) system has increased of customers' requirement for cold rolled steel sheet. Therefore, many cold rolling mills replaced its AFC system with a measuring roll of the contact type form the non-contact type. In this paper. The performance of AFC system of contact type has been investigated under industrial conditions. It has two kinds of actuator: roll bender, spot cooling system. The test results are as follows: The more strip thickness is thick, the smaller the I value, and the more it is thin, the bigger the I value. And a complex distribution of strip tension was controlled, for example, not only a pocket wave but also a simple center wave and edge wave. Because the tension deviation is larger at acceler- ation speed and decelerationspeed than steady speed, AFC system of contact type is better to adopt over 50m/mim. AFC system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and sticker, defects caused by poor flatness, have been decreased about 60%.

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Experimental Investigation of Working Fracture in Silicon Steel Strip Occurring Due to Change in Roll-Gap Profile in Cold Rolling (실리콘 강판 냉간압연 중 발생하는 롤갭 형상변화에 의한 가공파손에 관한 실험적 분석)

  • Byon, Sang-Min;Lee, Jae-Hyeon;Kim, Sang-Rok;Choi, Hyeon-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1299-1304
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    • 2010
  • We examined the working fracture behavior of a silicon-steel strip caused by deformation deviation by performing a pilot rolling test. The deformation deviation resulted in the edges (or center portion) of the strip being stretched and the other parts being compressed in the rolling direction; this was because of different degrees of deformation in these parts. We designed roll grooves shape to reflect the role of roll bending, which generates waviness in the strip in an actual cold rolling process, into the pilot rolling test. The material used in the rolling test was highsilicon steel (about 3%). The results of the test showed that the type of fracture in the strip specimen varied with the magnitude of the deformation deviation. The tensile stress produced at the strip edges because of the center waviness in the rolling direction was a crucial factor that resulted in edge cracking and a zigzag-shaped fracture at the center.

Development of The New Shape Control Algorithm with The Strip Thickness Decoupling in Hot Strip Mill

  • Dukbum Shin;Kim, Jongcheol;Sangchul Won
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.175.2-175
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    • 2001
  • The strip profile and shape control is one of the most important technologies in Hot Rolling Mill System. Because the unbalance of strip´s shape and wave appearance between stands has a bad effect on Hot Rolling Mill System by making the inferior thickness, strip´s damage and so forth in factories. Many competition Plate Mill introduced shape control system, for example, pair cross-mill, work roll bender, which includes shape measuring instruments and shape control mathematical models. Shape meter, which is equipped for flatness, only does feedback control at the top of coil. And, for crown, we depend on initial setup value and there is no feedback control. Therefore we predict the shape of strip using rolling pressure, bender force and tension of inter-stand in ...

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Study on the Mechanical Properties of Laser Welded AZ31 Magnesium Alloy (AZ31 마그네슘 합금 레이저 용접부의 기계적 성질에 관한 연구)

  • Lee, M.Y.;Jeong, B.H.;Jeong, S.M.;Park, H.J.
    • Laser Solutions
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    • v.9 no.1
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    • pp.25-29
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    • 2006
  • This study aimed to investigate the change of mechanical properties with the rolling direction and shielding condition during laser welding of AZ31 magnesium alloy. AZ31 magnesium alloy sheets of 1mm thickness were welded using a continuous wave Nd:YAG laser with and without Ar shielding gas. The effect of Ar shielding gas and rolling direction on the mechanical properties were investigated using Vickers hardness, transverse-weld tensile. Porosity in the weld metals was investigated using an optical microscope. The experimental results showed that mechanical properties of AZ31 magnesium alloy laser welds were upgraded compared to those of base metal. Mechanical properties of AZ31 magnesium alloy laser welds were not substantially changed when Ar shielding gas was supplied.

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Application of FPK Equation for Nonlinear Ship Rolling in Irregular Seas (불규칙 해상에서 선체의 비선형 횡요운동에 대한 FPK 방정식의 응용)

  • Sun-Hong Kwon;Jung-Han Chung;Tae-Il Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.1
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    • pp.61-70
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    • 1992
  • The method presented in this paper predicts the rolling motion of ships due to wave action. The Forker-Planck-Kolmogrov(FPK) method is adopted to evaluate the probability density function of the rolling motion which is of vital importance for design purposes. The apprximate solution of the FPK equation is obtained through averaging procedure. The accuracy of the proposed method is demonstrated by comparing with Dalzell's simulation and those from Roberts method as well.

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Roll reduction characteristics of the offshore large purseiner in Korea (한국 근해 대형 선망 어선의 횡동요 감쇠 특성)

  • Kang, Il-Kwon;Kim, Hyung-Seok;Jo, Hyo-Jae;Kim, Jung-Chang;Ham, Sang-Jun
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.47 no.3
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    • pp.248-256
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    • 2011
  • The inherent efficiency of a ship would be prior to any other quality factors in ship's safety, because lack of it may give rise to a serious sea casuality even if it were a light mistake in operation. And the representative casualty comes from a deficiency of stability and an operating error combined would be capsizing. The Korean offshore large purseiner looks to have a structural weak point with small range of stability in spite of her big initial metacentric height, and have various type of roll reduction devices in order to cover up the defect. The aim of this study is to grasp for the roll reduction characteristics of the purseiner with bilge keel only and a stern keel additionally attached. The results are summarized as follows; The rolling angle of the model ship was increased in accordance with increase of the wave period and height, especially at close to the natural wave period of her, and the trends were more distinguished in the situation of bilge keel only installation than in the stern keel additionally installed. And stern keel has not noticeable effect on the reduction of the roll in the light ship condition, but has a little effect in full load condition.

A Study on the Roll Motion of a Ship in a Transient Irregular Wave (설계불규칙파중에서 선박의 횡동요에 관한 연구)

  • Han, Ju-Chull;Lee, Seung-Keon;Ha, Tae-Phil
    • Journal of Navigation and Port Research
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    • v.28 no.5
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    • pp.353-358
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    • 2004
  • A transient irregular wave was designed based on ISSC spectrum The designed wave was generated in the towing tank and ,the roll motion of a model was measured A method to predict the maximum roll motion, expected in the short-term sea state, was investigated with comparison of the theoretical and experimental results.