• Title/Summary/Keyword: water film thickness

Search Result 255, Processing Time 0.029 seconds

Molecular Simulation Study on Influence of Water Film Thickness on Lubrication Characteristics (물 분자막의 두께와 윤활특성의 상관관계에 대한 분자시뮬레이션 연구)

  • Kim, Hyun-Joon;Heo, Segon
    • Tribology and Lubricants
    • /
    • v.38 no.5
    • /
    • pp.199-204
    • /
    • 2022
  • This paper presents a numerical investigation of the influence of water molecule thickness on frictional behavior at the nanoscale using molecular dynamics simulation. Three different models, comprising water thin films of various thicknesses, were built, and indentation and sliding simulations were performed using the models. Various normal loads were applied by indenting the Si tip on the water film for the sliding simulation to evaluate the interplay between the water thin film thickness and the normal load. The results of the simulations showed that the friction force generally increased with respect to the normal load and thickness of the water thin film. The friction coefficient varied with respect to the normal load and the water film thickness. The friction coefficient was the smallest under a moderate normal force and increased with decreasing or increasing normal loads. As the water film became thicker, the contact area between the tip and water film became larger. Under well-lubricated conditions, the friction force was proportional to the contact area regardless of the water film thickness. As the normal force increased above a critical condition, the water molecules beneath the Si tip spread out; thus, the film could not provide lubrication. Consequently, the substrate was permanently deformed by direct contact with the Si tip, while the friction force and friction coefficient significantly increased. The results suggest that a thin water film can effectively reduce friction under relatively low normal load and contact pressure conditions. In addition, the contact area between the contacting surfaces dominates the friction force.

Optimization of Process Parameters for Dry Film Thickness to Achieve Superior Water-based Coating in Automotive Industries

  • Prasad, Pranay Kant;Singh, Abhinav Kr;Singh, Sandeep;Prasad, Shailesh Kumar;Pati, Sudhanshu Shekher
    • Corrosion Science and Technology
    • /
    • v.21 no.2
    • /
    • pp.121-129
    • /
    • 2022
  • A study on water-based epoxy coated on mild steel using the electroplating method was conducted to optimize the process parameters for dry film thickness to achieve superior paint quality at optimal cost in an automotive plant. The regression model was used to adjust various parameters such as electrode voltage, bath temperature, processing time, non-volatile matter, and surface area to optimize the dry film thickness. The average dry film thickness computed using the model was in the range of 15 - 35 ㎛. The error in the computed dry film thickness with reference to the experimentally measured dry film thickness value was - 0.5809%, which was well within the acceptable limits of all paint shop standards. Our study showed that the dry film thickness on mild steel was more sensitive to electrode voltage and bath temperature than processing time. Further, the presence of non-volatile matter was found to have the maximum impact on dry film thickness.

A Study of Rupture Strength of Epoxy Resin Film by Water Pressure (수압에 의한 Expoxy 수지 피복막의 피단강도에 관한 연구)

  • 백영남
    • Journal of the Korean institute of surface engineering
    • /
    • v.9 no.3
    • /
    • pp.5-8
    • /
    • 1976
  • In this study, a ruture strength of epoxy resin film coated on the leaking spot in waterpipe line was determined, using water pressure, without interrupting water supply. This results could be used for the sealing of water leakage in large size waterpipe lines. An experimental equation {{{{P=Kt^m~ /R^n~ (m=2, n=3.5) }} was also obtained, where P is the rupture pressure, K is constant, t is the thickness and R is the radius of the resin film. From this results, the safe쇼 thickness of the film for a domestic use was calculated with various radii against the maximum pressure.

  • PDF

Impedance investigation of the surface film formed on aluminum alloy exposed to nuclear reactor emergency core coolant

  • Junlin Huang;Derek Lister;Xiaoliang Zhu;Shunsuke Uchida;Qinglan Xu
    • Nuclear Engineering and Technology
    • /
    • v.55 no.4
    • /
    • pp.1518-1527
    • /
    • 2023
  • A method was proposed for in-situ evaluating the thickness and resistivity of the oxide/hydroxide film formed on the surface of aluminum alloy exposed to sump water formed in the containment after a loss-of-coolant accident. The evaluation entailed fitting a model for the film impedance, which has film thickness and other variables describing the resistivity profile of the film along its thickness direction as fitting parameters, to the practically measured electrochemical impedance data. The obtained resistivity profiles implied that the films formed at pHs25℃ 7, 8, 9, 10, and 11 all had a duplex structure; compared to the outer layer in contact with the solution, the inner layer of the film had a much higher resistivity and was inferred to be denser and provide most of the protectiveness of the film. Both the thickness and the total resistance of the film decreased with the increasing solution pH25℃, suggesting that the films formed in more alkaline solutions had less protectiveness against corrosion, consistent with the increasing aluminum alloy corrosion rates previously identified.

A Yew Technique for Infrared Spectroscopy using Polyethylene Film Cell (Polyethylene Film을 利用한 赤外線分光分析用 Cell)

  • Sung, Chwa-Kyung;Noh, Ick-Sam
    • Journal of the Korean Chemical Society
    • /
    • v.7 no.1
    • /
    • pp.58-64
    • /
    • 1963
  • Authors propose a new technique using polyethylene film instead of sodium chloride window as a cell material. Nujol mulls, liquids and aqueous solutions are sandwitched between two pieces of polyethylene film which are held between cardboards. Ordinary lead or stainless steel spacers could be used if exact cell thickness is desired. A more elaborate cell can be assembled by injecting samples between two pieces of polyethylene film which are placed between sodium chloride windows of ordinary demountable liquid cell. The absorption bands due to polyethylene and Nujol are compensated by placing the polyethylene film of suitable thickness in the reference beam. The absorption bands due to solvents such as water can also be compensated by the polyethylene film cell sandwitched solvent of suitable thickness in the reference beam. This method would be a simple new technique. Especially this technique may offer a new helpful way for the investigation of the state of substances in aqueous system. Using this technique, authors have observed the appearance of an absorption bands at 3.2 micron, in the spectrum of phenol in aqueous solution, that is absent in the spectrum of phenol in benzene solution. The same absorption band also has been observed in the spectra of aqueous formaldehyde solution and aqueous polyvinyl alcohol solution, where the absorption bands due to polyethylene and water are compensated. Although it may be regarded that this absorption band is related to the intermolecular interaction between water and the solute having OH group, that is hydrogen bonding. The exact assignment of this absorption band is out of this work.

  • PDF

A Study on Dry Film Formation of Clay Solution (점토 혼합액의 건조박막 형성에 관한 연구)

  • 박헌휘
    • Journal of Energy Engineering
    • /
    • v.7 no.2
    • /
    • pp.180-186
    • /
    • 1998
  • In this study, the effect of shear rate on the viscosity variation is examined to understand the flow characteristics of the mixture of bentonite and water. The variation of film thickness according to mixing ratio and viscosity is measured to characterize the film formation. And, the separation of dried film is studied according to film thickness. Specific surface area affecting on adsorption capability is measured using BET method. The viscosity decreases and the film thickness increases as the mixing ratio increases. The separation characteristic of dried film is suitable within a range of 40 to 150 ${\mu}{\textrm}{m}$ in film thickness and 5 to 10% in mixing ratio.

  • PDF

An Analytic Study on Laminar Film Condensation along the Interior Surface of a Cave-Shaped Cavity of a Flat Plate Heat Pipe

  • Lee, Jin-Sung;Kim, Tae-Gyu;Park, Tae-Sang;Kim, Choong-Sik
    • Journal of Mechanical Science and Technology
    • /
    • v.16 no.7
    • /
    • pp.966-974
    • /
    • 2002
  • An analytic approach has been employed to study condensate film thickness distribution inside cave-shaped cavity of a flat plate heat pipe. The results indicate that the condensate film thickness largely depends on mass flow rate and local velocity of condensate. The increasing rate of condensate film for circular region reveals about 50% higher value than that of vertical region. The physical properties of working fluid affect significantly the condensate film thickness, such as the condensate film thickness for the case of FC-40 are 5 times larger than that of water. In comparison with condensation on a vertical wall, the average heat transfer coefficient in the cave-shaped cavity presented 10∼15% lower values due to the fact that the average film thickness formed inside the cave-shaped cavity was larger than that of the vertical wall with an equivalent flow length. A correlation formula which is based on the condensate film analysis for the cave-shaped cavity to predict average heat transfer coefficient is presented. Also, the critical minimum fill charge ratio of working fluid based on condensate film analysis has been predicted, and the minimum fill charge ratios for FC-40 and water are about Ψ$\_$crit/=3∼7%, Ψ$\_$crit/=0.5∼1.3% respectively, in the range of heat flux q"=5∼90kW/㎡.

Development of Real Time Thickness Measurement System of Thin Film for 12" Wafer Spin Etcher (12" 웨이퍼 Spin etcher용 실시간 박막두께 측정장치의 개발)

  • 김노유;서학석
    • Journal of the Semiconductor & Display Technology
    • /
    • v.2 no.2
    • /
    • pp.9-15
    • /
    • 2003
  • This paper proposes a thickness measurement method of silicon-oxide and poly-silicon film deposited on 12" silicon wafer for spin etcher. Halogen lamp is used as a light source for generating a wide-band spectrum, which is guided and focused on the wafer surface through a optical fiber cable. Interference signal from the film is detected by optical sensor to determine the thickness of the film using spectrum analysis and several signal processing techniques including curve-fitting and adaptive filtering. Test wafers with three kinds of priori-known films, polysilicon(300 nm), silicon-oxide(500 nm) and silicon-oxide(600 nm), are measured while the wafer is spinning at 20 Hz and DI water flowing on the wafer surface. From experiment results the algorithm presented in the paper is proved to be effective with accuracy of maximum 0.8% error.rror.

  • PDF

Analysis of Drying Characteristics in the Dryer Using the Refraction of Radiation (굴절 현상을 이용한 건조기에서 건조특성 해석)

  • Lee, Kong-Hoon;Choi, Byung-Il;Hong, Yong-Ju
    • Proceedings of the SAREK Conference
    • /
    • 2006.06a
    • /
    • pp.1191-1196
    • /
    • 2006
  • Analysis of drying characteristics has been carried out with one-dimensional model in the dryer using the principle of the refraction of radiation. The dryer is composed of hot water tank, a plastic film conveyer belt, drying material, etc. The model considers the conduction and radiation within the plastic film and drying material. The film is semitransparent to radiation and the drying material is assumed to be semitransparent or opaque to radiation. The results shows that the effect of radiative transfer on the drying rate is relatively large when the thickness of drying material is small and the water temperature is high. When the material is thin, the drying rate by only conduction is also enhanced so that drying time can considerably be reduced.

  • PDF

The Behavioral Characteristics of a Droplet on the Line Patterned Surface Including Water Film (수막을 가지는 선형 젖음성 패턴 표면에서의 액적 거동 특성)

  • Lee, Changwoo;Park, Jinyoung;Cho, Handong;Hwang, Woonbong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.30 no.12
    • /
    • pp.1335-1340
    • /
    • 2013
  • Herein the water film was introduced to the hydrophilic area on the line patterned surface to solve the contradiction caused by surface roughness (high different wettability has advantage to control the droplet but high roughness for that high wettability difference causes obstruction of droplet moving). Thus the droplet on the water film could not be hindered to line direction but restricted to orthogonal direction, effectively. In addition, droplet behaviors according to droplet volume and line thickness were studied. Droplet fell off the line with narrowing the interface between the droplet and the water film on the line. When the droplet fell off the line, the plate angle was designated as a critical plate angle and it used as an indicator of surface capability to control the droplet. As a result critical plate angle increases as droplet volume decreases and line thickness increases.