• Title/Summary/Keyword: waste polyurethane

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Removal of Gaseous Styrene using a Pilot-Scale Rotating Drum Biotrickling Filter (Pilot-scale 회전식 드럼 바이오필터를 이용한 Styrene 제거)

  • Hwang, Jae-Woong;Lim, Ji-Sung;Chang, Seok-Jin;Lee, Eun-Yul;Choi, Cha-Yong;Park, Sung-Hoon
    • KSBB Journal
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    • v.21 no.3
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    • pp.188-193
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    • 2006
  • A new type of biofilter, a rotating drum biotrickling filter(RDBF), was developed and operated for the removal of styrene from industrial waste gas. The porous polyurethane foam sheet was used as a packing materials for the RDBF and a pure culture of Gram-positive bacterium Brevibacillus sp. SP1 was used as an inoculum. The reactor showed a short start-up period of 18 days, during which uniform biofilms were developed on the packing. During a steady operation at an incoming styrene concentration of $200ppm_v$ and a retention time of 0.5 min, a high and stable removal of styrene over 95% was observed. The maximum elimination capacity was estimated to be $125g/m^3{\cdot}hr$. The outstanding performance was attributed to an efficient gas-liquid mass transfer and the appropriate supply of nutrient solution to the biofilm microorganisms on the packing by the rotation of the drum.

Fused Deposition Modeling of Iron-alloy using Carrier Composition

  • Harshada R. Chothe;Jin Hwan Lim;Jung Gi Kim;Taekyung Lee;Taehyun Nam;Jeong Seok Oh
    • Elastomers and Composites
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    • v.58 no.1
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    • pp.44-56
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    • 2023
  • Additive manufacturing (AM) or three-dimensional (3D) printing of metals has been drawing significant attention due to its reliability, usefulness, and low cost with rapid prototyping. Among the various AM technologies, fused deposition modeling (FDM) or fused filament fabrication is receiving much interest because of its simple manufacturing processing, low material waste, and cost-effective equipment. FDM technology uses metal-filled polymer filaments for 3D printing, followed by debinding and sintering to fabricate complex metal parts. An efficient binder is essential for producing polymer filaments and the thermal post-processing of printed objects. This study involved an in-depth investigation of and a fabrication route for a novel multi-component binder system with steel alloy powder (45 vol.%) ranging from filament fabrication and 3D printing to debinding and sintering. The binder system consisted of polyvinyl pyrrolidone (PVP) as a binder and thermoplastic polyurethane (TPU) and polylactic acid (PLA) as a carrier. The PVP binder held the metal components tightly by maintaining their stoichiometry, and the TPU and PLA in the ratio of 9:1 provided flexibility, stiffness, and strength to the filament for 3D printing. The efficacy of the binder system was examined by fabricating 3D-printed cubic structures. The results revealed that the thermal debinding and sintering processes effectively removed the binder/carrier from the cubic structures, resulting in isotropic shrinkage of approximately 15.8% in all directions. The scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) patterns displayed the microstructure behavior, phase transition, and elemental composition of the 3D cubic structure.

A Structural Analytic Evaluation of a Connote Pad In a Spent Fuel Dry Storage Cask (사용후핵연료 건식저장용기의 콘크리트 받침대에 대한 구조해석평가)

  • Kim Dong-Hak;Seo Ki-Seog;Lee Ju-Chan;Lee Yeon-Do;Cho Chun-Hyung;Lee Dae-Ki
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.4 no.2
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    • pp.139-152
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    • 2006
  • A spent fuel storage cask is required to prove the safety of a canister under a hypothetical accidental drop condition. A hypothetical accidental drop condition means that a canister is assumed to be a lee drop on to a pad of the storage cask during loading it into a storage cask. A pad of the storage cask absorbs shock to maintain the structural integrities of a canister under a hypothetical accidental drop condition. In this paper a finite element analysis for various pad structures was carried out to improve the structural integrity of a canister under a hypothetical accidental drop condition. A pad of a storage cask was designed a steel structure with concrete. The 1/4 height of a pad was modified with a structure composed of a steel and a polyurethane foam as a impact limiter. The effect of a shape of a steel structure was studied. The effects of the thickness of a steel structure and the density of a polyurethane foam was also studied.

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Removal of $NH_3$ Gas by a Biofilter Packed with Bio-Carrier Composed of Waste Polyurethane and Wormcast (폐 폴리우레탄과 분변토 미생물담체가 충전된 Biofilter에서의 $NH_3$ 가스의 제거)

  • Lim, Joung-Soo;Lee, Eun-Young
    • Clean Technology
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    • v.13 no.2
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    • pp.122-126
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    • 2007
  • When ammonia ($NH_3$) gas was supplied to a biofilter packed with bio-carrier made of waste polyurthane and worm cast. No odor gases were detected at the outlet of the biofilter when $NH_3$ gas was supplied to the biofilter at the space velocity(SV) of $50\;h^{-1}$ until the inlet $NH_3$ concentration increased to $4\;{\sim}\;454\;ppmv$. The gradual inlet $NH_3$ concentration was set and the removal efficiency of $NH_3$ gas was measured at each condition, while the SV of $NH_3$ increased step by step from 100 to $400\;h^{-1}$. The maximum possible inlet $NH_3$ loading was $11.38\;g-NH_3{\cdot}m^{-3}{\cdot}h^{-1}$ and $34.42\;g-NH_3{\cdot}m^{-3}{\cdot}h^{-1}$ while maintaining the removal efficiency of 100% when the SV was $50\;h^{-1}$ and $100 \;h^{-1}$, respectively. The maximum $NH_3$ loading was $71.28 \;g-NH_3{\cdot}m^{-3}{\cdot}h^{-1}$ with the $NH_3$ removal efficiency of 99.85% at SV $300\;h^{-1}$.

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Preparation and Properties of EPDM/Thermoplastic Polyurethane Scrap Blends (EPDM/열가소성 폴리우레탄 스크랩 블렌드의 제조 및 물성)

  • Lee, Young-Hee;Kang, Bo-Kyung;Yoo, Hye-Jin;Kim, Jung-Soo;Jung, Young-Jin;Lee, Dong-Jin;Kim, Han-Do
    • Clean Technology
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    • v.15 no.3
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    • pp.172-179
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    • 2009
  • The thermoplastic polyurethane waste (TPU-S) with good tensile properties, hardness, NBS abrasion resistance, specific gravity and low wet coefficient of kinetic friction was melt-blended with ethylene propylene diene monomer rubber (EPDM) with high wet slip resistance and low mechanical properties to form EPDM/TPU-S blend films, and their composition-property relationship was investigated to find the optimum composition for shoe outsole material. The properties except the wet slip resistance increased with increasing TPU-S contents in the blend. All the properties except elongation at break, specific gravity and the wet coefficient of kinetic friction in the range of $0{\sim}65\;wt%$ of TPU-S did not attain the values predicted by the simple additive rule. The optimum weight ratio of EPDM/TPU-S for the application to the typical shoe outsole material was found to be 30/70.

Synthesis of Bishydroxyethyl Ether of Bisphenol A(BHE-BPA) Through the Depolymerization of Polycarbonate (폴리카보네이트 해중합을 이용한 Bisphenol A계 Bishydroxyethyl Ether 화합물 생성 특성)

  • Heo, Miseon;Kim, Beomsik;Park, Youin;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.48 no.2
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    • pp.164-171
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    • 2010
  • Recently, the waste of Polycarbonate(PC) is increase with the increase in demand of a polycarbonate. It is concerned with producing a new material and diol monomer, bishydroxyethyl ether of bisphenol A(BHE-BPA) through depolymerization of the polycarbonate waste at recycling. BHE-BPA can be used as a good raw material for the synthesis of polycarbonate type polyurethane. PC particles were depolymerized with base-catalyst NaOH, solvent EG, and ethylene carbonate(EC) was formed during the PC depolymerziation. EC was added to promote the conversion from bispenol-A to BHE-BPA. The characteristics of depolymeraion of polycarbonate as well as conversion of bispenol-A to BHE-BPA were investigated. BHE-BPA yield of 92% was obtained at temperature $220^{\circ}C$, 10% catalyst/PC mole ratio, 20 mmol of EC. BHE-BPA purity of better than 99% was achieved by crystallization of BHE-BPA.

Biofilter를 이용한 폐가스중의 styrene 제거

  • Gang, Yeom-Seok;Hwang, Jae-Ung;Jang, Seok-Jin;Park, Seong-Hun
    • 한국생물공학회:학술대회논문집
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    • 2000.04a
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    • pp.394-397
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    • 2000
  • Lab-scale biofilter was evaluated for the removal of styrene from a waste gas stream. Compost and polyurethane form were used as packing material (50 : 50) and activated sludge from a wastewater treatment plant was innoculated initially. Nitrogen limitation was observed during the biofilter operation and nitrogen source should be properly supplemented. When ammonium sulfate is used as N-source. 200mg carbon was removed for each mg of nitrogen. The effects of the volumetric styrene loading on the styrene elimination capacity (EC) and the removal efficiency (RE) was also tested. The results showed $EC_{max}$ was 4.8kg $C/m^3{\cdot}day$ and above RE 95% was achieved at EBRT 1min.

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Biofiltration of Air Streams Contaminated Hydrogen Sulfide : Performance Evaluation of Different Carriers

  • Jeong, Gwi-Taek;Lee, Gwang-Yeon;Lee, Kyoung-Min;Cha, Jin-Myoung;Joe, Yong-Il;Park, Don-Hee
    • 한국생물공학회:학술대회논문집
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    • 2005.10a
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    • pp.456-462
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    • 2005
  • The objective of this study was to develop a removal process by which $H_2S$ could be biologically removed from the odoriferous gases generated in the waste food recycling process. In order to develop this process we were first required to select a proper biofilter support protocol. When the selected biofilter equipment was then tested suing a synthetic odoriferous gas containing 600 ppm of $H_2S$, we noted a maximal removal rate of 658 $g-H_2S/m^3{\cdot}hr$, using polypropylene fibrils as supporting materials. Under identical experimental conditions, we obtained a value of 411.2 $g-H_2S/m^3{\cdot}hr$, using polyurethane as a support material. We also conducted a trial in which volcanic stone was utilized as a support material, and in this trial, we logged a maximal 105.1 $g-H_2S/m^3{\cdot}hr$ removal rate. As the result of our experiments, we concluded that polypropylene fibrils constituted the ideal material for the removal of $H_2S$ gas via biological treatment.

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Curing Behavior of Epoxy Resins Using Aminolysis Products of Waste Polyurethanes as Hardeners

  • Lee, Dai-Soo;Hyun, Song-Won;Seo, Seung-Wook;Kim, Kyoung-Jong
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.738-741
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    • 2001
  • We carried out aminolyses of various rigid polyurethane foams (PUFs) using diethylene triamine and studied application of the aminolysis products as hardners of epoxy resins. Diglycidyl ether of bisphenol A was used for the study on the curing behavior of epoxy resin with the aminolysis product employing differential scanning calorimeter. Curing reaction of the epoxy resin is generally known to be autocatalytic second order reaction. We found that the curing reaction of the epoxy resin with the aminolysis product of rigid PUF did not show autocatalytic characteristics but followed the n-th order kinetics. The activation energy of the curing reaction of the epoxy resin with the aminolysis product of rigid PUF made from sugar based polyol was slightly lower than that of the epoxy resin with aminolysis product of rigid with made from amine based polyol.

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Development of a Novel Spawn (Block Spawn) of an Edible Mushroom, Pleurotus ostreatus, in Liquid Culture and its Cultivation Evaluation

  • Zhang, Wei-Rui;Liu, Sheng-Rong;Kuang, Yun-Bo;Zheng, Shi-Zhong
    • Mycobiology
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    • v.47 no.1
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    • pp.97-104
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    • 2019
  • Mushroom cultivation has gained increased attention in recent years. Currently, only four types of spawn, including sawdust spawn, grain spawn, liquid spawn, and stick spawn, are commonly available for mushroom cultivation. This limited spawn diversity has led to difficulty in selecting suitable inoculum materials in some cultivation. In this study, three small blocks of lignocellulosic agro-wastes and one block of a synthetic matrix were prepared as support for growing Pleurotus ostreatus in liquid medium. Mycelium-adsorbed blocks were then evaluated for their potential as block spawn for fructification. Our results indicated that the edible fungus was adsorbed and abundantly grew internally and externally on loofah sponge and synthetic polyurethane foam (PUF) supports and also has the ability to attach and grow on the surface of sugarcane bagasse and corncob supports. The mycelia of P. ostreatus adhered on corncob exhibited the highest metabolic activity, while those on the PUF showed the least activity. Mycelial extension rates of block spawns made of agro-waste materials were comparable to that of sawdust spawn, but the block spawn of PUF showed a significantly lower rate. No significant differences in cropping time and yield were observed among cultivations between experimental block spawns and sawdust spawns. Moreover, the corncob block spawn maintained its fruiting potential during an examined period of 6-month storage. The developed block spawn could be practically applied in mushroom cultivation.