• Title/Summary/Keyword: waste heat recovery

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Experimental Research on an Organic Rankine Cycle Using Engine Exhaust Gas (엔진 배기열 이용 유기랭킨사이클에 대한 실험적 연구)

  • Shin, Dong Gil
    • Journal of Energy Engineering
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    • v.21 no.4
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    • pp.393-397
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    • 2012
  • In this study, an organic Rankine cycle(ORC) for gas engine waste heat recovery for industry has been constructed and a performance analysis test has been carried out. Shell & tube style heat exchanger has been equipped on an engine exhaust manifold in order to absorb heat of engine exhaust gas into the working fluid(refrigerant R134a). Under 60 kW of engine power output, about 63 kW of engine exhaust gas heat was discharged and the proportion of heat recovered was 68~73% while 43~46 kW of heat was absorbed into working fluid. Consequently rated power output of ORC was 4.6 kW while the ratio of rated power output to engine exhaust gas heat was 7.3%.

Economic Analsys of Cooling-Heating System Using Ground Source Heat in Multi Family Apartment (공동주택에서 지열 냉난방 시스템 적용시 경제성 분석)

  • Park, Yongboo;Park, Jongbae;Lim, Haesik;Baek, Sungkoon
    • Journal of the Korean GEO-environmental Society
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    • v.8 no.3
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    • pp.11-18
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    • 2007
  • This paper studied the economical efficiency of ground source heat pump system under various conditions in apartments which have important effects on the housing market. And this study analysed the initial cost increase, saved managing cost and recovery time of initial cost. Analysis result showed as time of heating-cooling and water heating increases, the amount of saved managing cost increased much than the initial construction cost, so recovery time shortened. And as the net area of apartment increases, the recovery time increased. The study of the relation between the installation type and recovery time of initial construction cost showed when heat-cooling system adapted ground source heat and water heating system adapted waste heat, the initial construction cost was recovered most quickly. When Ground Source Heating system was used for the heating-cooling and water heating system, ground source heating system was used for the heating-cooling and waste heat used for water heating, and ground source heating system was used for the heating-cooling and LNG used for water heating, the construction cost increased 72,000, 66,900 and 62,300 won each per $m^2$ compared to the current system (package air-conditioner, heating and water heating using LNG).

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Experimental Study on Naphthalene Heat Pipe Heat Exchanger for Middle-high Temperature Heat Recovery (중고온 범위 폐열회수용 나프탈렌 히트파이프 열교환기에 대한 실험적 연구)

  • Chung, Won-Bok;Park, Soo-Yong;Hwang, Seon-Hong
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.64-69
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    • 2007
  • This study is to develop heat recovery system using high performance heat pipe heat exchanger for Middle-high temperature range industrial exhaust gas. The naphthalene is used as working fluid of heat pipe in this study. Single naphthalene heat pipe could transport over 2,000 watts with $0.05^{\circ}C/W$. The heat pipe heat exchanger consist of 50 naphthalene heat pipes recovered 62 kW when over $400^{\circ}C$ gas exhausted and the maximum recovered heat rate was 173 kW in this study.

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Removal of Air Pollutants from Charcoal Production Process Exhaust (숯 제조공정에서 발생하는 대기오염물질의 제거기술)

  • Park, Seong-Kyu;Choi, Sang-Jin;Kim, Daekuen;Hwang, Ui-Hyun
    • Journal of Korean Society for Atmospheric Environment
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    • v.30 no.4
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    • pp.350-361
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    • 2014
  • Exhaust gas containing wood tar of high concentration is discharged from charcoal production kilns. The large amount of emissions are often found by operational failure. The purpose of this study is to investigate the performance of an integrated treatment system in treating charcoal production exhaust. The system, which combined a tar collection device and a post-combustion unit, was proposed to remove moisture, wood tar, particulate matter, and other gas-phase pollutants (CO, $CH_4$, total hydrogen carbons) from exhaust gases. Heat recovery units were also applied in the system to utilize waste heat.

A Study on the Characteristics of Waste Heat from the Industrial Complexes for Residential and Commercial Sectors (가정.상업부문 이용을 위한 산업체 폐열특성 연구)

  • 최영찬;박태준;홍재창;조선영
    • Journal of Energy Engineering
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    • v.8 no.2
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    • pp.242-247
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    • 1999
  • The characteristics of waste heat effluents from 11 industrial complexes of 7 areas were analyzed to investigate the possibility of waste heat recovery of huge amount of waste heat producing from various industrial complexes. This study presents a part of the research work for the industrial waste heat for development of energy integrated network system in broad city area, which will utilize industrial waste heat for residential and commercial areas, where they are located at some distances from the complexes. The amount of waste heat from the investigated complexes was detected as 148,913 TOE/year. However, It was analyzed 83% of the waste heat was analyzed the temperature range from 0$^{\circ}C$ to 200$^{\circ}C$. Also, it was evaluated that 82% of waste heat was exhausted by flue gases. Especially, the characteristics of waste heat for the areas where most heat concentrated, such as Tae-gu industrial complex, Ul-san petrochemitry complex, Yio-chun petrochemistry complex, and Chun-ju industrial complex were investigated more precisely. Total amount of waste heat discharged from these four areas were analyzed 114,402 TOE/year, which was occupied as 77% of the total waste heat for the studied areas, and 87% of the waste heat from the industries was exhausted by flue gaseous phase and temperature range was from 0$^{\circ}C$ to 200$^{\circ}C$ 18.1 million TOE/year waste heat was released from the fossil fuel power plants, however 95% of waste heat was analyzed as cooling water from surface condensers at power plants. The temperature range was measured from 27$^{\circ}C$ to 34$^{\circ}C$, which are unable to utilize due to its low temperature. Otherwise, 5% (894,800 TOE/year) waste heat released from power plants were observed as flue gas, which temperature ranged from 90$^{\circ}C$ to 170$^{\circ}C$.

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Application of a Large Scale Heat Pipe System to Preheating the Fuel Gas of Low Heating Value (분리형 히트파이프의 저발열량 연료가스 예열시스템에 대한 적용연구)

  • Park, Heung Soo;Riu, Kap Jong;Lee, Jin Ho;Lee, Yong Kuk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.9
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    • pp.1085-1097
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    • 1999
  • A separate heat pipe system capacity of 3,700kW has been developed and applied to preheating the blast furnace gas for recovery of the waste heat from boiler. The system is designed to preheat the blast furnace gas up to $126^{\circ}C$ by using tho boiler exhaust gas of which temperature is $180^{\circ}C{\sim}220^{\circ}C$. The arrangement of the fin tubes as well as the shape of the fin has been carefully determined to minimize the fouling problems. The heat pipe system was found to be stable in circulation of the working fluid and the range of the temperature variation of the preheated blast furnace gas was within $10^{\circ}C$. It was proved through a long-term test that the selected tube arrangement and the shape of the fins are proper to prevent the fouling problems and that the pay-back period of the system Is within one year.

EXHAUST GAS HEAT RECOVERY SYSTEM FOR PLANT BED HEATING IN GREENHOUSE PRODUCTION

  • Kim, Y.J.;Ryou, Y.S.;Rhee, K.J.;Kang, G.C.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.639-646
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    • 2000
  • Hot air heater with light oil combustion is the most common heater for greenhouse heating in the winter season in Korea. However, since the heat efficiency of the heater is about 80%, considerable unused heat in the form of exhaust gas heat discharges to atmosphere. In order to capture this exhaust gas heat a heat recovery system for plant bed heating in the greenhouse was built and tested in the hot air heating system of greenhouse. The system consists of a heat exchanger made of copper pipes, ${\phi}\;12.7{\times}0.7t$ located inside the rectangular column of $330{\times}330{\times}900mm$, a water circulation pump, circulation plastic pipe and a water tame The total heat exchanger area is $1.5m^2$, calculated considering the heat exchange amount between flue gas and water circulated in the copper pipes. The system was attached to the exhaust gas path. The heat recovery system was designed as to even recapture the latent heat of flue gas when exposing to low temperature water in the heat exchanger. According to performance test it can recover 45,200 to 51,000kJ/hr depending on the water circulation rates of 330 to $690{\ell}$/hr from the waste heat discharged. The exhaust gas temperature left from the heat exchanger dropped to $100^{circ}C$ from $270^{circ}C$ by the heat exchange between the water and the flue gas, while water gained the difference and temperature increased to $38^{circ}C$ from $21^{circ}C$ at the water flow rate of $690{\ell}$/hr. And, the condensed water amount varies from 16 to $43m{\ell}$ at the same water circulation rates. This condensing heat recovery system can reduce boiler fuel consumption amount in a day by 34% according to the feasibility study of the actual mimitomato greenhouse. No combustion load was observed in the hot air heater.

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Study on the Rankine Cycle using Ammonia-Water Mixture as Working Fluid for Use of Low-Temperature Waste Heat (저온폐열 활용을 위한 암모니아-물 혼합물을 작업유체로 하는 랭킨사이클에 관한 연구)

  • Kim, Kyoung-Hoon;Kim, Se-Woong;Ko, Hyung-Jong
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.6
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    • pp.570-579
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    • 2010
  • Since the temperature of waste heat source is relatively low, it is difficult to maintain high level of efficiency in power generation when the waste heat recovery is employed in the system. In an effort to improve the thermal efficiency and power output, use of ammonia-water mixture as a working fluid in the power cycle becomes a viable option. In this work, the performance of ammonia-water mixture based Rankine cycle is thoroughly investigated in order to maximize the power generation from the low temperature waste heat. In analyzing the power cycle, several key system parameters such as mass fraction of ammonia in the mixture and turbine inlet pressure are studied to examine their effects on the system performance. The results of the cycle analysis find a substantial increase both in power output and thermal efficiency if the fraction of ammonia increases in the working fluid.