• 제목/요약/키워드: vulcanization

검색결과 129건 처리시간 0.026초

NR, SBR, NBR 및 EPDM 발포(發泡)고무의 제조연구(製造硏究) (A Study on the Manufacturing of Cellular RubBer Products with NR, SBR, NBR EPDM EPDM)

  • 최세영;백남철
    • Elastomers and Composites
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    • 제16권1호
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    • pp.3-13
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    • 1981
  • The purpose of this dissertation is to study the physical properties of cellular rubber products for industrial use. Vulcanization characteristics were investigated by usingcure curve that had obtained by means of Rheometer. The results of physical properties, vulcanization characteristics and foaming states are as follows. 1. The test results for vulcanization characteristics of NR compounds indicated that in the recipe R-1. When accelerator D is used, the optimum conditions of vulcanizate are obtained, while formula R-2 and R-3 have shown higher torgue at curing time, $1{\sim}2$ minutes. Cellular rubber product test in terms of compression set and compression deflection has also met the requirements of SAE. 2. For SBR compounds, S-1 formula was the best in terns of vulcanization characteristics, and for the blowing structure of cellular rubber products, formula S-3 in which accelerator M is added was fair. All other test results, such as compression set and compression deflection properties met SAE requirements. 3. NBR compound (N-1) including accelerator TT was the best in terms of vulcanization characteristic and also blowing structure. All other properties listed above met requirements, particulary for oil resistance test. 4. In the test of EPDM compounds, when mixed accelerator, M and TT, is used(formula E-1) the best results were obtained. Since EPDM is hydrocarbon elastomer, oil resistance test failed. All other properties met the requirement specified in SAE.

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NR, NBR 및 EPDM 발포(發泡)고무의 제조(製造) 연구(硏究) (A Study on the Manufacturing of Cellurar Rubber Products with NR, NBR and EPDM)

  • 김홍선;최세영
    • Elastomers and Composites
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    • 제29권3호
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    • pp.213-225
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    • 1994
  • The Purpose of this dissertation is to study the preparation technique and physical properties of expanded rubber. The respective samples of NR, NBR and the standard compounds of EPDM rubber were prepared by mixing plasticizer DOP and LCR in various ratio. And their vulcanization characteristics, physical properties and foaming states were studied. Vulcanization characteristics were investigated using cure curve that had been obtained from Oscillating Disk Rheometer study, and the microscopic photographs of foaming states were obtained using electron microscope. The vulcanization characteristics of the samples, DOP 30phr and LCR 30phr, were found to be suitable. The tests, like hardness test and resilience, tensile test on the physical properties of each sample showed that plasticizing efficiencies of DOP and LCR were almost the same. Oil resistance test exhibited DOP was better than LCR and compression set test showed LCR was excellent plasticizer. The foaming states of NR, EPDM compounds were uniform, but those of NBR compounds were not uniform. Consequently vulcanization characteristics, physical properties and foaming states of all the samples satisfied the SAE requirements.

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보강성충전제의 가황조건 의존성에 관한 연구 (The Study on the Dependence of Cure Condition for Reinforcing Filler)

  • 이석
    • Elastomers and Composites
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    • 제33권2호
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    • pp.75-82
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    • 1998
  • The purpose of this experimental study was to investigate the effects of vulcanization condition on the properties of reinforced rubbers. Rubber reinforcing ability of carbon black was more efficient than other fillers, but tensile properties were not affected by vulcanization condition while vulcanization condition affected the physical properties of rubber compounds with silica and silane treated slica. It was found that silica and silane treated silica filled rubber compounds showed good dynamic properties, rebound, heat build-up, 0 and $60^{\circ}C$ tan $\delta$ compared with carbon black filled rubber compounds. Carbon black filled rubber compounds were higher than silica and silane treated silica filled rubber compounds in total crosslinking density by vulcanization condition. By analysis of crosslinking type, polysulfide crosslinking was the highest in the carbon black filled rubber compounds with decreasing the ratio of sulfur to accelerator, monosulfide crosslinking was the highest in the silane treated silica filled compounds with in-creasing the ratio of sulfur to accelerator.

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반응성(反應性) 가소제(可塑劑)의 효과(效果)에 관한 연구(硏究) (A Study on the Effect of Reactive Plasticizer)

  • 박건록;김홍선;최세영
    • Elastomers and Composites
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    • 제27권4호
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    • pp.247-254
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    • 1992
  • The purpose of this dissertation is to study the vulcanization characteristics, compression set and other physical properties of NBR vulcanizates according to the various plasticizer and its content. Vulcanization characteristics were investigated by using cure that has obtained by means of rheometer and Mooney viscometer. The result of physical properties, vulcanization characteristics are as fellows. 1. The results of test for optimum cure time in vulcanization characteristics of NBR compounds indicated the rapidity of scorch time according to the increase of amounts of plasticizer. 2. In the test of compression set property, LCR was the best effect. 3. In the test of oil resistance, LCR was the best effect.

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Dynamic DSC를 이용한 개질 고무 블랜드의 가황 반응에 관한 연구 (A Study on Vulcanization Reaction of Modified Rubber Blends Using Dynamic Differential Scanning Calorimetry)

  • 이승현;안원술
    • Elastomers and Composites
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    • 제38권4호
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    • pp.326-333
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    • 2003
  • Dynamic DSC 방법을 이용하여 isoprene(IR) 및 chloroprene(CR) 고무로 개질된 NR/CB 고무 복합체의 가황반응을 연구하였다. 각각의 샘플에 대하여 승온속도를 달리한 열분석 곡선을 얻었고 이로부터 Kissinger의 해석 방법에 따라 가교반응 기구를 연구하였다. 실험에 사용된 고무 복합재료는 대개 $120{\sim}180^{\circ}C$ 사이의 온도영역에서 가교 반응이 일어나는 것이 확인되었으며, 승온속도가 $3^{\circ}C/min$에서 $30^{\circ}C/min$로 빨라질수록 최대반응 속도점의 온도($T_p$)는 점점 높은 쪽으로 이동하였고, 반응 발열량도 상대적으로 커지는 것으로 관찰되었다. Kissinger의 해석방법을 이용하여 실험 데이터를 분석한 결과, 실험에 사용된 샘플의 가교반응은 1차반응에 의해 진행되는 것으로 밝혀졌으며 개질제로서 사용된 고무 중에서 IR을 사용한 경우보다는 CR을 개질제로 사용한 경우에 반응온도에 상대적으로 더 민감한 것으로 판명되었다. 그러나 충전제로 사용된 카본블랙의 경우에는 종류와는 무관하게 반응기구에는 거의 영향을 미치지 않는 것으로 밝혀졌다.

Thiuram, Thiazole, Sulfenamide계 가황촉진제가 실리카로 충진된 천연고무 복합소재의 가황 및 물성에 미치는 영향 (Effects of Thiuram, Thiazole, and Sulfenamide Accelerators on Silica Filled Natural Rubber Compound upon Vulcanization and Mechanical Properties)

  • 최창용;김성민;박영훈;장미경;나재운;김광제
    • 공업화학
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    • 제22권4호
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    • pp.411-415
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    • 2011
  • 본 연구에서는 화학적 구조가 다른 thiuram계 tetramethyl thiuram disulfide (TMTD), dipenta methylene thiuram tertasulfied (DPTT), thiazole계 2-mercapto benzothiazole (MBT), 2,2'-dithiobisbenzothiazole (MBTS), sulfenamide계 n-cyclohexyl benzothiazyl-2-sulfenamide (CBS), n-oxydiethylene benzo-thiazyl-2-sulfenamide (NOBS)를 사용하여 각각의 촉진제가 실리카가 충진된 천연고무의 가황 특성 및 기계적 물성에 미치는 영향을 비교 평가하였다. TMTD는 상대적으로 빠른 가류 속도와 높은 최대 토크값($T_{max}$), 우수한 기계적 물성을 보였고 MBT, MBTS는 상대적으로 중간 정도의 가황 시간과 $T_{max}$, 기계적 물성을 보였다. 마지막으로 NOBS는 느린 가황 시간과 낮은 기계적 물성을 나타낸 반면 중간 값의 $T_{max}$를 나타냈다.

개질된 NR/IR 블랜드의 가황 반응에서 나타나는 전기적 특성 안정화의 주파수 의존성 (Frequency Dependency of Electrical Property Stabilization during Vulcanization of Modified NR/IR Blends)

  • 안원술
    • Elastomers and Composites
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    • 제39권3호
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    • pp.179-185
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    • 2004
  • 이소프렌 고무(IR)와 천연고무(NR)가 중량비로 25/75로 혼합된 베이스 고무수지에 카본블랙(CB) 및 가교조제가 섞인 고무복합계의 가황반응 도중의 전기적 성질 변화를 in-situ로 측정하였다. 130, 140, 150, 및 $160^{\circ}C$로 정해진 각각의 가황 반응 온도에서 반응시작 전과 반응도 중의 각각 정해진 시간에서 1Hz에서 10kHz까지의 인가주파수 변화에 따른 체적고유저항 값(P)의 변화를 측정하였다. 가황 반응이 시작되기 전의 초기 P값은 낮은 인가주파수에서는 약 $9.0{\times}10^7\;{\Omega}-cm$의 높은 값으로부터 인가주파수가 높아짐에 따라 급격히 떨어지는 현상을 보이다가 점점 안정화되어 약 $1.0{\times}10^7\;{\Omega}-cm$으로 감쇠되어가는 이중 안정화 패턴의 형태를 보였다. 그러나 초기 P 값의 반응온도에 따른 변화는 온도가 낮아짐에 따라 반응 전보다 반응 후에 1/3 이하로 현저히 낮아지는 현상이 관찰되었고 이와 함께 안정화에 걸리는 주파수 의존도 역시 상대적으로 적어지는 것이 관찰되었다. 관찰된 현상과 해석으로부터 전기적 특성 안정화에 따르는 주파수 의존성은 도체인 전극과 샘플의 계면에서 일어나는 전하의 충-방전 현상과 가황에 따른 샘플 내의 구조변화와 CB의 재배열 등에 의한 전기전도성의 변화로 해석되었다.

Differential Scanning Calorimetry에 의(依)한 고무의 가황발열특성(加黃發熱特性)에 관(關)한 연구(硏究) (Studies on the Characteristics of Rubber Vulcanization Exotherm by Differential Scanning Calorimetry.)

  • 최세영;백남철
    • Elastomers and Composites
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    • 제19권1호
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    • pp.13-31
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    • 1984
  • The purposes of this dissertation are to demonstrate that DSC theromoanaytical methods of vulcanization can provide useful informations on the vulcanization characteristics of industrial formulations and also provides the potential basis for a rapid and complete method of sulfur and vulcanizing accelerator analysis for quality control. The influences of those factors such as heating rate, scan temperature, vucanizing accelerator's type and concentration upon vulcanization exotherm in NR and NBR compounds in the presence of vulcanizing accelerators such as TMTD,MBTS,DPG,TMTM,CBS, and MBT were evaluated by means of DSC. In order to examine the credibility in the DSC method, the same samples which were used for DSC method were studied to compare the DSC results with the ODR (Oscillating Disk Rheometer) data. The results obtained were as follows 1. In the DSC dynamic experiments, the observed enthalpy results from vulcanization depends upon the heating rate; In the range of 2 to $20^{\circ}C/min$ of heating rate, as the heating rate was increased the enthalpy change was also increased. However, over the heating rate of $30^{\circ}C/min$ it was observed that the enthalpy change was decreased as the heating rate was further increased. Without regard to the change of enthalpy, tremendous instantaneous heat evolving was observed in the range of high heating rates. 2. For the samples which are added with various vulcanizing accelerators, the activation energies of vulcanization were as follows; 3. Regarding to the influences of vulcanizining accelerator's types upon the characteristics of vulcanization exotherm, NR and NBR compounds in the presence of thiuramsulphide compounds type accelerators such as TMTD, TMTM, were exhibited sharper and higher vulclanization exotherm than others. From the resuts of DSC thermograms which was distributed in even shape in the broad temperature range, it was clearly shown that the guanidine compounds type accelerator such as DPG acts as a delayed acting accelerator. 4. In the comparison of DSC and ODR results, the dependency of temperature in the cure rate and the observed conversions show good agreements between two results. 5. In the same curatives, by the comparison of glass transition temperatures, it was possible to predict relative values of maximum torques. Consequently, from the present studies, it is shown that the DSC thermoanalytical method can provide an alternate new method for rapid and complete quality control analysis of rubber industry.

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NR/CR 고무블랜드에서의 CR조성비가 가황 및 물성에 미치는 영향 (Effects of CR Contents on Rubber Vulcanization and Mechanical Properties of NR/CR Blends)

  • 안원술;박동률
    • Elastomers and Composites
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    • 제46권2호
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    • pp.152-157
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    • 2011
  • NR/CR 블렌드에서 CR 함량이 가황 동력학과 혼용성에 미치는 영향을 물성은 물론이고 dynamic DSC와 TGA를 이용하여 연구하였다. 가황반응 시의 생성 활성화 에너지는 모든 시험편에 대하여 $77.5{\pm}2.5$ kcal/mol로써 일정한 값을 보여 주었으나 CR 조성비가 증가함에 따라 반응속도는 늦어지는 것으로 나타났다. DTG를 이용한 열분해 연구의 결과로서 NR과 CR 두 성분은 3%정도의 낮은 CR 조성비에서는 부분적인 상용성을 보이지만 21%정도의 높은 CR 조성비에서는 상용성이 없는 것으로 판단되었다. 이러한 상용성의 변화에 의한 결과로서 시험편의 영구압축줄음률은 CR 조성비에 비례하여 증가하는 것이 관찰되었으나, 인장강도에 대하여서는 CR 조성비가 증가할수록 인장강도는 직선적으로 떨어지는 현상을 나타내 었다.