• Title/Summary/Keyword: vulcanizates

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Influence of Thermal Aging in Change of Crosslink Density and Deformation of Natural Rubber Vulcanizates

  • Choe, Seong Sin
    • Bulletin of the Korean Chemical Society
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    • v.21 no.6
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    • pp.628-634
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    • 2000
  • Crosslink is the most important chemistry in a rubber vulcanizate. Degree and type of crosslinks of the vulcanizate determine its physical properties. Change of crosslink density and deformation of a rubber vulcanizate by thermal aging were studied using natural rubber (NR) vulcanizates with various cure systems (conventional, semi-EV, and EV) and different cure times (under-, optimum-, and overture). All the NR vulcanizates were deformed by the thermal aging at 60-100 $^{\circ}C.$ The higher the aging temperature is, the more degree of the deformation is. The undercured NR vulcanizates after the thermal aging were deformed more than the optimumand overcured ones. The NR vulcanizates with the EV cure system were less deformed than those with the conventional and semi-EV cure systems. The deformation of the NR vulcanizates was found to be due to change of the crosslink density of the vulcanizates. The crosslink densities of all the vulcanizates after the extraction of organic materials were also changed by the thermal ging. The sources to change the crosslink densities of the vulcanizates by the thermal aging were found to be dissociation of the existing sulfur crosslink and the formation of new crosslinks by free sulfur, reaction products of curing agents, and pendent sulfide groups.

Blowout of Rubber Vulcanizates: Influences of Cure Systems, Content of Carbon Black, and Organic Addities

  • 최성신;김익식
    • Bulletin of the Korean Chemical Society
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    • v.19 no.2
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    • pp.174-178
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    • 1998
  • Blowout of NR and SBR vulcanizates was studied using a microwave oven. Rubber vulcanizates with different contents of carbon black (0, 30, 50, 70 phr) and various cure systems (conventional, semi-EV, and EV) were prepared. Unfilled rubber vulcanizates did not exploded by irradiation of microwave, while carbon black-filled ones exploded within 10 min. A blowout time of the carbon black-filled rubber vulcanizate decreases with an increase of the content of carbon black in the vulcanizate. A blowout temperature of the organic additive-extracted vulcanizate is higher than that of the not-extracted one, but the extracted vulcanizate blows out faster than the not-extracted one. A blowout temperature of the overcured vulcanizate is higher than that of the undercured one with the same cure system. Temperatures of unfilled SBR vulcanizates heated by the microwave irradiation are lower than those of unfilled NR ones. The carbon black-filled SBR vulcanizates blow out at higher temperatures than the carbon black-filled NR ones. Blowout times of the carbon black-filled SBR vulcanizates are longer than those of the carbon black-filled NR ones.

Recycling Natural Rubber Vulcanizates through Mechanochemical Devulcanization

  • Jang G. K.;Das C. K.
    • Macromolecular Research
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    • v.13 no.1
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    • pp.30-38
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    • 2005
  • Sulfur-cured gum natural rubber vulcanizates were devulcanized using two different concentrations of diallyl disulfide. The devulcanization process was performed at $110^{\circ}C$ min in an open two-roll cracker-cum-mixing mill. Natural rubber vulcanizates having various sulfur/accelerator ratios were used to study the cleavage of monosulfide, disulfide, and polysulfide bonds. The properties of devulcanized natural rubber increased upon increasing the disulfide concentration and the mechanical properties of the revulcanized natural rubber increased upon decreasing the sulfur content in the original rubber vulcanizates. The scorch time and the maximum state of cure both increased when the ground vulcanizates were treated with higher amounts of disulfide. TGA and DMA were conducted to study the effects of the devulcanization on the thermal stability and the $T_g$ behavior of the vulcanizates. SEM analysis was conducted to study how the failure mechanism was affected by the devulcanization process. It was possible to recover $70-80\%$ of the original gum rubber properties by using this process. From IR spectroscopic analysis, we observed that the oxidation of the main chains did not occur during high-temperature milling.

A study on the Damping Properties of NR Vulcanizates. (천연(天然)고무의 Damping Property에 관(關)한 연구(硏究))

  • Choi, Jae-Woon;Paik, Nam-Chul
    • Elastomers and Composites
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    • v.20 no.3
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    • pp.189-204
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    • 1985
  • The purpose of this study is to examine the dynamic properties, especially the damping and fatigue properites, of NR vulcanizates and to find out the vulcanizate which can be used as damping materials in industry. The results of this study can be summarized as follows: 1. In the ODR test, the S-2 vulcanizate was the fastest one in terms of having reached to optimum cure times($t_{90}$) and, with the same formula, when 50phr of HAF carbon black loaded, the shortest optimum cure times has shown. 2. The S - 2 vulcanizate was the best than the others in the physical properties. In aging properties, however, the E - 1 vulcanizate appeared to be better than the other vulcanizates. 3. The results of the RDS test for the NR vulcanization system under the condition of 0.1% strain amplitude and 1 Hz frequency showed no connection between Tg and the the nature of the crosslinking system, but 50phr loading of HAF carbon black increased Tg. The damping values of vulcanizates in the elastic region showed a strong relations the damping values and the crosslinking system. The S - 2 vulcanizate with higher crosslink density had lower damping values than other vulcanizates, and furthermore, the SH - 2 vulcanizates with 50phr loading of HAF carbon black increased the damping values. 4. The Goodrich Flexometer test showed that the heat buildup for the gum NR vulcanizates was less than for those which contained 50phr of HAF carbon black. In particular, the fatigue life of the vulcanizate with lower damping values appeared to be longer than that of the vulcanizates with higher damping values. In the fatigue test, the increasment of the loading or the temperature, applied to the vulcanizates, appeared to be shorten their fatigue life.

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Effects of Mixing Mode on the Fracture Properties of Silica and Carbon Black Filled NR Vulcanizates (실리카 및 카본블랙이 충전된 천연고무 가황물에서 배합방법이 파열특성에 미치는 영향)

  • 박성수;박병호;송기찬;김수경
    • Polymer(Korea)
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    • v.24 no.2
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    • pp.220-227
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    • 2000
  • Silica and carbon black filled natural rubber (NR) vulcanizates were prepared with different mixing modes and amounts of fillers. Curing characteristics, morphology. and tear properties of the NR vulcanizates were investigated. The NR vulcanizates filled with silica and carbon black sequentially showed longer induction time ($t_2$), cure index ($t_{90}$ ), and lower maximum torque ($T_{max}$ ) than the NR vulcanizates filled with them simultaneously, during curing process. The former showed superior dispersion of fillers and tear properties to the latter. The NR vulcanizates containing 30 phr of silica showed excellent properties in the experimental range.

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A Study on Vulcanization Characteristics and Physical Properties for the Filler Compounded NR Vulcanizates.(II) (각종(各種) 충전제(充塡劑)를 배합(配合)한 천연(天然)고무의 가황체(加黃體)의 특성(特性)에 관(關)한 연구(硏究)(II)(가황특성(加黃特性) 및 물리적성질(物理的性質)))

  • Choi, Jae-Woon;Hong, Cheong-Seok;Herh, Dong-Sub
    • Elastomers and Composites
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    • v.20 no.1
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    • pp.13-24
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    • 1985
  • It is generally agreed that strong linkages exist between rubber chains and reinforcing filler particles. The purpose of this study is to examine the effect of rubber-filler attachments on the various mechanical properties of the rubber. In particular, the modulus and strength will be altered by these attachments. For this study, the curing properties are examined by means of ODR (Oscillating Disk Rheometer), the physical properties by means of Instrong. The results of this study can be summarized as follows. In the ODR test, the carbon black filled stock has shorter scorch time than gum stock and, the silica and clay filled stock has longer scorch time than gum stock. In the modulus, ten sile and swelling properties, the vulcanizates filled with carbon black had higher those values than inorganic filler loaded NR vulcanizates, but the rebound rate showed that the silica filled NR vulcanizates was lower than other inorganic filler contained NR vulcanizates and the ISAF filled NR vulcanizates was lower than other carbon block contained NR vulcanizates.

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Fatigue Crack Growth Behavior of NR and HNBR Based Vulcanizates with Potential Application to Track Pad for Heavy Weight Vehicles

  • Kim, Wonho;Kim, Minyoung;Chang, Young-Wook;Shin, Jung-Eun;Bae, Jong-Woo
    • Macromolecular Research
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    • v.11 no.2
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    • pp.73-79
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    • 2003
  • Generally, field performance of elastomeric track pad components has been poor, especially for the medium to heavy tonnage tracked vehicles, which are operated on the hilly cross-country course. The service life of these track pad, is affected not only by the terrain and environmental conditions but also by the speed, cornering, braking, weight of the vehicle, and the track tread design. In this research, modulus, tearing energy, and the rate of crack propagation of vulcanizates are evaluated by changing base materials to improve the service time of track pad. By increasing the contents of carbon black, modulus, tearing energy, and fatigue crack growth resistance of vulcanizates improved. Compared with the NR vulcanizate, the HNBR vulcanizate had a higher value of tearing energy. The rate of crack propagation of vulcanizates using smaller size carbon black was slower than that using larger size carbon black. When the HNBR was blended with the ZSC, the tearing energy of the vulcanizates was a little reduced because of the high modulus but the crack propagation rate was reduced significantly. In the relation between the crack propagation rate and the strain energy release rate, though up to 100% strain were applied to specimens, the slope on the log scale ($\beta$) varied between 1.72 and 2.3 with the kind of elastomer.

A Study on the Reinforcing Effects of Inorganic Filler Contained NR Vulcanizates with Temperature and Loading Variation. (무기충전제(無機充塡劑)를 변량배합(變量配合)한 천연(天然)고무 가황체(加黃體)의 온도변화(溫度變化)에 따른 보강성효과(補强性效果)의 연구(硏究))

  • Choi, Jae-Woon;Hong, Chung-Sug;Chun, Kyung-Soo
    • Elastomers and Composites
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    • v.22 no.4
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    • pp.293-304
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    • 1987
  • The purpose of this study is to examine the effect of rubber-filler attachments on inorganic filler contained NR vulcanizatic. The results of this study showed as follows. The reinforcing properties and damping values of the vulcanizates in the elastic region showed strong relation with the filler characteristics and temperture. The vulcanizates filled with nature-activated inorganic filler like silica had higer elastic modulus and damping values than the vulcanizates of nature-nonactivated inorganic filter. The reinforcing effects of differential filler loadings on NR raised the effects with temperature rise, but the damping values varied with the filler characteristics and temperature variations.

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Identification of Antioxdants (加黃고무 中의 有機老化防止劑의 分離 $\cdot$ 識別에 關하여)

  • Suh, Gil-Duck
    • Journal of the Korean Chemical Society
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    • v.6 no.2
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    • pp.99-103
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    • 1962
  • The usefulness of a propionylated paper chromatography to the identification of various insoluble organic antioxidants in rubber vulcanizates was studied. Purified commercial antioxidants and commercially mixed antioxidants could be identified by the propionylated paper chromatography. Antioxidants were identified by the propionylated paper chromatography from acetone extract of pure gum vulcanizates, which were either unaged or aged in Geer-Oven. The $R_f$ values from acetone extracts of vulcanizates were a little lower than those purified samples, but the colours and shapes of the spots support the identification. No spot could be obtained by the method from the aged vulcanizate containing antioxidant 200 (2,6 Di-tert-butyl-p-cresol). This indicates that the antioxidant was converted or decomposed to other compound after aging. It was concluded from the above results that the propionylated paper chromatography is useful to identify the antioxidants from vulcanizates and presents a key for elucidating the mechanism of the inhibition.

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Electron Beam Modification of Dual Phase Filler: Surface Characteristics and its Influence on the Properties of Styrene-Butadiene Rubber Vulcanizates

  • Shanmugharaj A. M.
    • Rubber Technology
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    • v.5 no.2
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    • pp.94-103
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    • 2004
  • The present work describes modification of dual phase filler by electron beam irradiation in presence of multifunctional acrylates like trimethylol propane triacrylate (TMPTA) or silane coupling agent like bis (3-triethoxysilylpropyltetrasulphide) and in-fluence of the modified fillers on the physical properties of styrene-butadiene rubber (SBR) vulcanizates. Modulus at 300 % elongation increases whereas the tensile strength decreases with increase in radiation dose for the dual phase filler loaded styrene-butadiene rubber vulcanizates (SBR). However, modulus and tensile strength significantly increase, which is more, pronounced at higher filler loadings for TMPTA modified dual phase filler loaded SBR. These changes in properties are explained by the equilibrium swelling data and Kraus plot interpreting the polymer-filler interaction. Electron beam modification of the filler results in a reduction of tan ${\delta}$ at $70^{\circ}C$, a parameter for rolling resistance and increase in tan ${\delta}$ at $0^{\circ}C$, a parameter for wet skid resistance of the SBR vulcanizates. Finally, the influence of modified fillers on the properties like abrasion resistance, tear strength and fatigue failure and the improvement in the properties have been explained in terms of polymer-filler interaction.

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