• Title/Summary/Keyword: vision-based inspection

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The Development of Automatic Inspection System of Differential Driver Gear through Research Convergence of Industrial and Academia (산학 융합 연구를 통한 차동 기어 자동 검사 시스템의 개발)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.9 no.10
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    • pp.257-263
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    • 2018
  • The purpose of this study is to develop an automatic inspection system for a part of the differential drive gear into the transmission. This technology will make using the microvision automatic test equipment and automatic test equipment microlaser. This is that the operator intends to make the defect rate 0 in the inspection stage of the product which has been carelessly processed. The equipment developed in this research project will be applied to many areas. Packaging companies, nut bolt processing company, precisely supplier for printing on top of the semiconductor, SMT, etc. The company wants to sell the vision inspection equipment for various applications. If the defective rate of 0 is achieved through this research project, it is also possible to secure a stable supply from the parent company, and to lay the foundations for exporting based on product reliability. When the automatic inspection system is applied to domestic automobile parts processing companies, the reliability of automobiles in Korea will be greatly increased.

A study on the inspection algorithm of FIC device in chip mounter (칩 마운터에의 FIC 부품 인식에 관한 연구)

  • Lyou, Kyoung;Moon, Yun-Shik;Kim, Kyoung-Min;Park, Gwi-Tae
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.3
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    • pp.384-391
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    • 1998
  • When a device is mounted on the PCB, it is impossible to have zero defects due to many unpredictable problems. Among these problems, devices with bent corner leads due to mis-handling and which are not placed at a given point measured along the axis are principal problem in SMT(Surface Mounting Technology). It is obvious that given the complexity of the inspection task, the efficiency of a human inspection is questionable. Thus, new technologies for inspection of SMD(Surface Mounting Device) should be explored. An example of such technologies is the Automated Visual Inspection(AVI), wherein the vision system plays a key role to correct this problem. In implementing vision system, high-speed and high-precision are indispensable for practical purposes. In this paper, a new algorithm based on the Radon transform which uses a projection technique to inspect the FIC(Flat Integrated Circuit) device is proposed. The proposed algorithm is compared with other algorithms by measuring the position error(center and angle) and the processing time for the device image, characterized by line scan camera.

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A Study on Alignment Correction Algorithm for Detecting Specific Areas of Video Images (영상 이미지의 특정 영역 검출을 위한 정렬 보정 알고리즘 연구)

  • Jin, Go-Whan
    • Journal of the Korea Convergence Society
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    • v.9 no.11
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    • pp.9-14
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    • 2018
  • The vision system is a device for acquiring images and analyzing and discriminating inspection areas. Demand for use in the automation process has increased, and the introduction of a vision-based inspection system has emerged as a very important issue. These vision systems are used for everyday life and used as inspection equipment in production processes. Image processing technology is actively being studied. However, there is little research on the area definition for extracting objects such as character recognition or semiconductor packages. In this paper, define a region of interest and perform edge extraction to prevent the user from judging noise as an edge. We propose a noise-robust alignment correction model that can extract the edge of a region to be inspected using the distribution of edges in a specific region even if noise exists in the image. Through the proposed model, it is expected that the product production efficiency will be improved if it is applied to production field such as character recognition of tire or inspection of semiconductor packages.

Correlation Extraction from KOSHA to enable the Development of Computer Vision based Risks Recognition System

  • Khan, Numan;Kim, Youjin;Lee, Doyeop;Tran, Si Van-Tien;Park, Chansik
    • International conference on construction engineering and project management
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    • 2020.12a
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    • pp.87-95
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    • 2020
  • Generally, occupational safety and particularly construction safety is an intricate phenomenon. Industry professionals have devoted vital attention to enforcing Occupational Safety and Health (OHS) from the last three decades to enhance safety management in construction. Despite the efforts of the safety professionals and government agencies, current safety management still relies on manual inspections which are infrequent, time-consuming and prone to error. Extensive research has been carried out to deal with high fatality rates confronting by the construction industry. Sensor systems, visualization-based technologies, and tracking techniques have been deployed by researchers in the last decade. Recently in the construction industry, computer vision has attracted significant attention worldwide. However, the literature revealed the narrow scope of the computer vision technology for safety management, hence, broad scope research for safety monitoring is desired to attain a complete automatic job site monitoring. With this regard, the development of a broader scope computer vision-based risk recognition system for correlation detection between the construction entities is inevitable. For this purpose, a detailed analysis has been conducted and related rules which depict the correlations (positive and negative) between the construction entities were extracted. Deep learning supported Mask R-CNN algorithm is applied to train the model. As proof of concept, a prototype is developed based on real scenarios. The proposed approach is expected to enhance the effectiveness of safety inspection and reduce the encountered burden on safety managers. It is anticipated that this approach may enable a reduction in injuries and fatalities by implementing the exact relevant safety rules and will contribute to enhance the overall safety management and monitoring performance.

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Development of the Lighting System Design Code for Computer Vision (컴퓨터 비전용 조명 시스템 설계 코드 개발)

  • Ahn, In-Mo;Lee, Kee-Sang
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.51 no.11
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    • pp.514-520
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    • 2002
  • n industrial computer vision systems, the image quality is dependent on the parameters such as light source, illumination method, optics, and surface properties. Most of them are related with the lighting system, which is designed in heuristic based on the designer's experimental knowledge. In this paper, a design code by which the optimal lighting method and light source for computer vision systems can be found are suggested based on experimental results. The design coed is applied to the design of the lighting system for the transistor marking inspection system, and the overall performance of the machine vision system with the lighting system show the effectiveness of the proposed design code.

Surface Defect Inspection System for Hot Slabs (열간 슬라브 표면결함 탐상 시스템)

  • Yun, Jong Pil;Jung, Daewoong;Park, Changhyun
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.8
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    • pp.627-632
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    • 2016
  • In this paper, we propose a new vision-based defect inspection system for the surface of hot slabs. To minimize the influence of self-emission from slab surfaces with high temperature, an optic method based on blue LED light and a blue pass filter is proposed. Because the slab surface is partially covered with scales, which are unavoidable oxidized substances caused during manufacturing, it is difficult to distinguish between vertical cracks and scale. In order to resolve this problem and to improve the detection performance, the use of a Gabor filter and dynamic programming are proposed. Finally, the effectiveness of the proposed method is shown by means of experiments conducted on images of hot slabs that were obtained from an actual slab production line.

A Stereo Vision-based Algorithm for the 3-Dimensional Inspection of a Crimped Terminal (압착단자의 3차원 검사를 위한 스테레오 비젼 알고리즘)

  • Lee, Moon-Kyu;Jang, Sang-Won
    • IE interfaces
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    • v.11 no.2
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    • pp.93-106
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    • 1998
  • This paper suggests a stereo vision-based algorithm for the 3-dimensional inspection of a crimped terminal. The crimped terminal is one of wire harness assemblies which transmit current or signals between a pair of electrical or electronic assemblies. Four types of nonconformities considered includes terminal rolling, band up/down, twist, and crimp height. To obtain stereo image correspondence, an algorithm using Hough transform is proposed. Coordinate transform is then applied to evaluate the degree of 3-dimensional nonconformities. The algorithm has been successfully tested on a number of real specimens collected from a wire harness factory. The test results show the feasibility of the proposed algorithm.

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Measurement System for Phosphor Dispensing Shape of LED Chip Package Using Machine Vision (머신비전에 의한 LED Chip Package 형광물질 토출형상 측정)

  • Ha, Seok-Jae;Kim, Jong-Su;Cho, Myeong-Woo;Choi, Jong-Myung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.5
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    • pp.2113-2120
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    • 2013
  • In this study, an efficient machine vision based inspection system is developed for the in-line measurement of phosphor resin dispensing shapes on LED chip package. Since the phosphor resin (target material) has semitransparent characteristics, illuminated light beam is reflected from the bottom of the chip as well as from the surface. Since such phenomenon can deteriorate inspection reliability, a white LED and a 635nm laser slit beams are experimentally tested to decide suitable illumination optics. Also, specular and diffuse reflection methods are tested to decide suitable optical triangulation. As a result, it can be known that the combination of a white slit beam source and specular reflection method show the best inspection results. The Catmull-Rom spline interpolation is applied to the obtained data to form smoother surface. From the results, it can be conclude that the developed system can be sucessfully applied to the in-line inspection of LED chip packaging process.

NTGST-Based Parallel Computer Vision Inspection for High Resolution BLU (NTGST 병렬화를 이용한 고해상도 BLU 검사의 고속화)

  • 김복만;서경석;최흥문
    • Journal of the Institute of Electronics Engineers of Korea SP
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    • v.41 no.6
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    • pp.19-24
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    • 2004
  • A novel fast parallel NTGST is proposed for high resolution computer vision inspection of the BLUs in a LCD production line. The conventional computation- intensive NTGST algorithm is modified and its C codes are optimized into fast NTGST to be adapted to the SIMD parallel architecture. And then, the input inspection image is partitioned and allocated to each of the P processors in multi-threaded implementation, and the NTGST is executed on SIMD architecture of N data items simultaneously in each thread. Thus, the proposed inspection system can achieve the speedup of O(NP). Experiments using Dual-Pentium III processor with its MMX and extended MMX SIMD technology show that the proposed parallel NTGST is about Sp=8 times faster than the conventional NTGST, which shows the scalability of the proposed system implementation for the fast, high resolution computer vision inspection of the various sized BLUs in LCD production lines.

Diagnosis of the Rice Lodging for the UAV Image using Vision Transformer (Vision Transformer를 이용한 UAV 영상의 벼 도복 영역 진단)

  • Hyunjung Myung;Seojeong Kim;Kangin Choi;Donghoon Kim;Gwanghyeong Lee;Hvung geun Ahn;Sunghwan Jeong;Bvoungiun Kim
    • Smart Media Journal
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    • v.12 no.9
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    • pp.28-37
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    • 2023
  • The main factor affecting the decline in rice yield is damage caused by localized heavy rains or typhoons. The method of analyzing the rice lodging area is difficult to obtain objective results based on visual inspection and judgment based on field surveys visiting the affected area. it requires a lot of time and money. In this paper, we propose the method of estimation and diagnosis for rice lodging areas using a Vision Transformer-based Segformer for RGB images, which are captured by unmanned aerial vehicles. The proposed method estimates the lodging, normal, and background area using the Segformer model, and the lodging rate is diagnosed through the rice field inspection criteria in the seed industry Act. The diagnosis result can be used to find the distribution of the rice lodging areas, to show the trend of lodging, and to use the quality management of certified seed in government. The proposed method of rice lodging area estimation shows 98.33% of mean accuracy and 96.79% of mIoU.