• Title/Summary/Keyword: various cutting area

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Case Study on Large Cutting Slope Failure (대규모 사면의 붕괴사례)

  • 박영목
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.10a
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    • pp.27-43
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    • 2002
  • This paper described two case studies on large scale failure of cutting slope. The kind of rock in both sites predominated limestone and shale respectively. These cutting slopes located in northern area of Gyongbug Province are composed of very complicated and various rock mass. Geological characteristics, causes of failure, proceeding of security diagnose, maintenance method etc. of two sites were carried out to check the cutting slope stability and to provide reasonable maintenance method. This paper may provide the useful data for engineers related with design and construction of large cutting slope.

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Mechanical Machining of Prism Pattern (프리즘 패턴의 기계적 절삭 가공)

  • Yoo Y. E.;Hong S. M.;Je T. J.;Choi D. S.
    • Transactions of Materials Processing
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    • v.15 no.1 s.82
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    • pp.71-75
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    • 2006
  • In recent, various shapes of pattern in micron or nano scale are adapted in many applications due to their good mechanical or optical properties. Light guide panel (LGP) of the LCD is one of important applications for micro pattern and micro prism shape is one of the typical patterns. The size of the surface patterns in most applications is decreasing to the order of micron or even under micron. On the other hand, the area to be patterned keeps enlarging. These two trends in patterned products require tooling micro patterns on large surface, which has still many technical problems to be solved mainly due to pattern size and the tooling area. In this study, we fabricated prism shape of patterns using diamond cutting tool on some metal core and plastic core like PMMA. Some cutting conditions were investigated including cutting force, cutting depth and speed for different core materials.

Mechanical Machining of Prism pattern (프리즘 패턴의 기계적 절삭 가공)

  • Yoo Y. E.;Hong S. M.;Je T. J.;Choi D. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.110-113
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    • 2005
  • In recent, various shapes of pattern in micron or nano scale are adapted in many applications due to their good mechanical or optical properties. Light guide panel (LGP) of the LCD is one of important applications for micro pattern and micro prism shape is one of the typical patterns. Many applications have the patterns on their surface and the size of the pattern keep decreasing down to the order of micron or even under micron. On the other hand, the area to be patterned keeps enlarging. These two trends in patterned products require tooling micro patterns on large surface, which has still many technical problems to be solved mainly due to pattern size and the tooling area. In this study, we fabricate prism shape of patterns using diamond cutting tool on some metal core and plastic core like PMMA Some of cutting conditions are investigated including cutting force, cutting depth and speed for different core materials.

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A Study on Development of 3-D Simulator for H-Beam Robot Cutting and Optimization of Cutting Using the Simulator (H-beam 로봇 절단용 3차원 시뮬레이터의 개발과 이를 이용한 절단 최적화에 관한 연구)

  • Park, Ju-Yong;Kim, Yong-Uk
    • Journal of Welding and Joining
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    • v.30 no.4
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    • pp.44-48
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    • 2012
  • H-beam used for stiffening the upper structure of ocean plant is cut in the various shapes. The cutting process of the H-beam is done manually and requires a long time and high cost. Therefore, automation of H-beam cutting is an important task. This research aims to develop a 3-D simulator to build the automatic H-beam cutting system and to determine the optimal cutting method. The automatic H-beam cutting system composes of 6 robots including 2 cutting robots hang to a crane and 1 conveyer. The appropriate system layout for covering the various sizes and types of H-beam was tested and determined using the simulator. The H-beam cutting system uses a hybrid type of plasma and gas cutting because of special cutting shapes of H-beam. The cutting area of each cutting method should be properly divided according to the size and shape of H-beam to shorten the total cutting time. Additionally the collision between a robot and a robot or a robot and H-beam should be avoided. The optimal cutting method for the shortest cutting time without the collision could be found for the various cutting conditions by use of the simulator. 2 simulation samples shows the availability of the simulator to find the optimal cutting method.

A Study on the Cutting Force and Machining Error on the Inclined Plane in Ball-end Milling (볼엔드밀에 의한 경사면 가공시 절삭력 및 가공 오차에 관한 연구)

  • Doo, Seung;Hong, Joo-Won;Suh, Nam-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.112-119
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    • 2001
  • In modern manufacturing, many products that have geometrically complicated features, including three-dimensional sculptured surfaces, are being designed and produced to meet various sophisticated functional specifications. The cutting force is required not only for the design of machine and cutting tools, but also for the determination of the cutting conditions for the various machining operations. The ball-end mill is deflected by the cutting force and, the tool deflection is one of the main reasons of the machining errors on a free-form surface. Hence, The cutting force generated in the ball-end milling is the most important property of the machining. The purpose of this study is to find the characteristics of the cutting force in inclined plane and the resultant machining errors in the ball-end milling process. Although the depth of cut is constant in the inclined plane, the cutting force area varies due to the hemisphere of the ball-end mill.

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An analysis of Cutting Characteristic of Multilayer FPCB using Nd:YAG UV Laser System (Nd:YAG UV 레이저를 이용한 연성회로 다층기판 절단특성에 대한 연구)

  • Choi, Kyung-Jin;Lee, Young-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.9-17
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    • 2010
  • The FPCB is used for electronic products such as LCD display. The process of manufacturing FPCB includes a cutting process, in which each single FPCB is cut and separated from the panel where a series of FPCBs are arrayed. The most-widely used cutting method is the mechanical punching, which has the problem of creating burrs and cracks. In this paper, the cutting characteristics of the FPCB have been experimented using Nd:YAG DPSS UV laser as a way of solving this problem. To maximize the industrial application of this laser cutting process, test samples of the multilayered FPCB have been chosen as it is actually needed in industry. The cutting area of the FPCB has four different types of layer structure. First, to cut the test sample, the threshold laser cut-off fluence has been found. Various combinations of laser and process parameters have been made to supply the acquired laser cut-off fluence. The cutting characteristics in terms of the variation of the parameters are analyzed. The laser and process parameters are optimized, in order to maximize the cutting speed and to reach the best quality of the cutting area. The laser system for the process automation has been also developed.

Analysis of Variation of Specific Cutting Resistance in Nanoscale Cutting (나노스케일 절삭가공에서의 비절삭저항 변화 및 원인 분석)

  • Kwon, Ye-Pil;Kim, Si-Hoon;Jeon, Eun-chae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.11
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    • pp.23-28
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    • 2020
  • In general, lithography techniques are applied when machining single-crystal silicon in nanoscale applications; however, these techniques involve low degrees of freedom for the vertical shapes. By applying mechanical techniques to machine silicon, nanopatterns having various types of vertical shapes can be manufactured. In this study, we determined the ductile-brittle machining transition point and analyzed the- variation of the specific cutting resistance within the ductile machining region in nanoscale applications. When brittle fracture occurred during the nanoscale cutting, the depth of cut and cutting force increased and decreased rapidly, respectively. The first point of rapid increase in the depth of cut was defined as the ductile-brittle machining point. Subsequently, the shape of the machining tool was observed using a scanning electron microscope to calibrate the machining area, considering the tip blunting. The specific cutting resistance decreased continuously and converged to a certain value during the nanoscale cutting. The decrease and convergence in the value can be attributed to the decrease in the ratio of the arc length to the area of the machining tool and silicon.

Experiment of Computation of Ground Cutting Volume Using Terrestrial LiDAR Data (지상 LiDAR 자료의 절토량 산정 실험)

  • Kim, Jong-Hwa;Pyeon, Mu-Wook;Kim, Sang-Kuk;Hwang, Yeon-Soo;Kang, Nam-Gi
    • Journal of Korean Society for Geospatial Information Science
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    • v.17 no.2
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    • pp.11-17
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    • 2009
  • Terrestrial LiDAR can measure high capacity 3D-topography coordinates and try to apply to various public works such as tunnel surveying, facility deformation surveying. This experiment is about how to calculate ground cutting volume because the stage of the earth work spend lots of money and time among civil engineering works. Surveying cutting area using Terrestrial LiDAR and then calculating cutting area in planned area comparing sectional plan before construction and planned section and LiDAR data. Also, the values of the calculating ground cutting volume by three different resolution LiDAR has are compared and analyzed.

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Development of the Spent Fuel Rod Cutting Device by Cutter Blade Method (Cutter blade 방식에 의한 사용후핵연료봉 절단 장치 개발)

  • 정재후;윤지섭;홍동회;김영환;김도우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.393-396
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    • 2000
  • Spent fuel rod cutting device should cut a spent fuel rod to an optimal size in order to fast decladding operation. In this paper, for developing spent fuel rod cutting device with cutter blade, rod properties such as dimension and material of zircaloy tube and fuel pellet are investigated at first and then, various methods of existing cutting devices used commercially are investigated and their performance are analyzed and compared. This device is designed to be operated automatically via remote control system considering later use in Hot-Cell (radioactive area) and the mdularization in the structure of this device makes maintenance easy. SUS and Zircaloy-4 are selected as cut material used in the test of spent fuel rod cutting device by cutter blade. In order for constructing the high durable cutter blade, various materials are analyzed in terms of quality, shape, characteristic, and heat treatment, etc. and from these results, spent fuel rod cutting device is designed and manufactured based on the considerations of durability, round shape sustainability of rod cross-section, debris generation, and fire risk, etc.

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A Study on the Characteristics of Machining for AC8A-T6 Aluminum Alloy (AC8A-T6 알루미늄 합금재의 절삭가공 특성에 관한 연구)

  • 최현민;김경우;김우순;김용환;김동현;채왕석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.192-197
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    • 2002
  • In this study, examined the cutting characteristics of alumuminum alloy AC8A-T6 that is used to present car piston materials. And in been holding materials machining empirically escape as result that experiment comparison changing the cutting speed and feed on various condition to choose efficient machining condition. The following results can be summarized from this research. 1. As the cutting speed decreased, principal cutting force and thrust cutting force is increased, and reason that cutting force interacts greatly in the low cutting speed is thought by result by BUE's stabilization. 2. The feed speed and cutting speed increase, friction factor is decrescent and the cause appeared the thrust cutting force is fallen than cutting force relatively because chip flow according to increase of the feed rate is constraint. 3. Though specific cutting resistance grows cutting area and the feed rate are few, the cause was expose that shear angle decreases by rake face of tool gets into negative angle remarkably as wear of a cutting tool or defect part of workpiece is cut. 4. Cutting speed do greatly depth of cut is slow, surface roughness examined closely through an experiment that becomes bad, and know that it can get good surface that process cutting speed because do feed rate by 0.1mm/rev low more than 250m/min to get good surface roughness can.

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