• 제목/요약/키워드: used foundry sand

검색결과 48건 처리시간 0.023초

반응벽체에 쓰인 주물사의 용출특성에 관한 연구 (Leaching Characteristics of Foundry Sands When Used as Reactive Media in Permeable Reactive Barriers)

  • 이태윤;;박재우
    • 한국지반공학회논문집
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    • 제18권5호
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    • pp.179-193
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    • 2002
  • 폐주물사가 반응벽체의 매체로 쓰였을 때의 중금속, 음이온과 PAMs의 용출 특성을 12개의 폐주물사와 3개의 기준 물질(Peerless iron, local fill soil, and torpedo sand)을 선택하여 batch와 column 실험을 통하여 밝혔다. 3개의 기준 물질은 이들로부터 얻어진 용출특성을 폐주물사와 비교하기 위해 사용되었다. Water leach test와 total elemental analyses로부터 얻어진 결과에 따라 모든 폐주물사는 그룹 2에 속하였다. 하지만, 일반적으로 지하수면 아래에 건설재료로 이용되는 3개의 기준물질도 역시 그룹 2로 분류되었다. 따라서, 폐주물사의 반응벽체에의 사용은 일반적인 건설재료를 지하수면 아래에 사용하였을 시와 비교했을 때에 비해 비슷한 농도의 중금속과 음이온이 용출됨을 알 수 있다.

자은도사(慈恩島砂)를 이용(利用)한 N-Process의 주형강도(鑄型强度)에 관(關)한 연구(硏究) (A Study on the sand mold compression strength of the N-process mold mixed with JA-EUN-DO sand.)

  • 이원식
    • 한국주조공학회지
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    • 제4권2호
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    • pp.102-107
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    • 1984
  • The variations of the mold compression strength were studied by varing the contents of the silicon powder and water glass, silion purities, and molecule rates of the water glass, when domestic JA EUN DO sand is mixed with water glass (sodium silicate) and metallic silicon or ferro - silicon powder by the self - hardening N - PROCESS method. The results obtained from this experiment are as follows; 1) The compression strength of the mold used with metalic powder was higher and more stable than to be used ferro - silicon powder. 2) 6% water glass of 2.8 molecule rate and 1.5% of ferro - silicon of 75% purity for the N - PROCESS used with JA EUN DO sand was suitable mixing rate. 3) The compression strength increased with self - hardening time, and the PH values of the mixture of silicon powder and water glass did not change after 2 hours, but the compression strength increased steadily due to the reaction of remained silicon. 4) It is recommended to take 24 hours for self - hardening time at least.

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Using Waste Foundry Sands as Reactive Media in Permeable Reactive Barriers

  • 이태윤;박재우
    • 한국지하수토양환경학회:학술대회논문집
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    • 한국지하수토양환경학회 2002년도 총회 및 춘계학술발표회
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    • pp.62-65
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    • 2002
  • Permeable reactive barriers (PRBs) are in-situ barriers constructed in a subsurface to treat contaminated groundwater using various reactive media. The common reactive medium used in PRB is zero-valent iron, which has been widely used to treat chlorinated solvents (i.e., PCE, TCE). A disadvantage of iron media is high cost. In this study, waste foundry sands were tested to determine the feasibility of their use as a low cost reactive medium. Batch and column tests were conducted with TCE to determine transport parameters and reactivity of the foundry sands. The reactivities of foundry sands for common groundwater contaminants are comparable to or slightly higher than those for Peerless iron, a common medium used in PRBs. In addition, the TOC and clay in foundry sands can significantly retard the movement of target contaminant, which may result in lower effluent concentration of contaminant due to biodegradation. In general, PRBs 1-m thick can be constructed with many foundry sands to treat TCE provided the zero-valent iron content in the foundry sand is higher than 1%.

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괴상석탄재와 폐주물사를 혼입한 경량모르터의 특성에 관한 기초적 연구 (A Fundamental Study on the Properties of Lightweight Mortar Mixed with Bottom ash and Waste Foundry Sand)

  • 이승한;한형섭;정용욱
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1997년도 가을 학술발표회 논문집
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    • pp.223-228
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    • 1997
  • In this study, bottom ash, lightweight aggregate, and Expanded Polystyrene was used to lighten the mortar. In order to compensate the reduction of strength caused by lightening, the waste foundry sand produced as solid waste was substituted for fine aggregate. As the device of reducing the ratio of absorption, the procedure of mixture was altered to check the effectiveness of surface coating of porous lightweight aggregate. It was observed over 170kg/$\textrm{cm}^2$ compressive strength at gravity about 1.3, an over 380kg/$\textrm{cm}^2$ at gravity about 1.7. the maximum strength was occurred when 30% of fine aggregate was replaced was replaced with waste foundry sand, and the ratio of absorption was decreased over 10% by changing the procedure of mixture.

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고온정밀주조용 인산염계 매몰재에 관한 연구(I);매몰재의 특성에 미치는 규사의 입도와 입도분포의 영향 (Study on Phosphate Investment for High Temperature Precision Castings(I);The Effect of Particle size and Distribution of Silica Sand on the characteristics of the Investment)

  • 안지홍;이종남
    • 한국주조공학회지
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    • 제5권2호
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    • pp.85-96
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    • 1985
  • In order to investigate the effect of particle size and distribution of silica sand on the characteristics of investment, W/P ratio, setting time, temperature change during setting, setting expansion, thermal expansion and compressive strength of the investments were measured. In this experiment, magnesia clinker and mono ammonium phosphate were used as binder, and particle size and distribution of silica sand were classified for convinence into 10 categories. The main results obtained from this investigation were summerized as follows. 1. W/P ratio decreased with increase of particle size and evenness in distribution of sand grain. 2. Setting time decreased with increase of evenness in distribution of sand grain, and temperature during setting increased with evenness in distribution of sand grain. 3. Setting expansion decreased with increase of particle size, while it increased with evenness in distribution of sand grain. 4. Thermal expansion decreased with increase of particle size. 5. Compressive strength increased with increase of particle size and evenness in distribution of sand grain. From above results, G.F.N. 250 sand which contains 30% of 50-100 mesh could be recommended for investment casting.

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후란자경성(自硬性) 주형용(鑄型用) 국산인조규사(國産人造硅砂)의 활용(活用)에 관(關)한 연구(硏究) (Study on the Application of Domestic Artificial Sands for the Self-hardening Molding Process by Using Furan Resin)

  • 최창옥;이상윤
    • 한국주조공학회지
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    • 제1권3호
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    • pp.19-29
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    • 1981
  • An emphasis has been placed on the importance of selecting a sand for furan sand process, which ie affected by the properties of sand. Investigations have been carried out to use the domestic artificial sands for the furan sand process. For laboratory investigations, the sands have been prepared and tested for chemical analysis, loss on ignition, sieve analysis, AFS grain fineness number, grain shape, PH value, acid demand, surface shape, theoretical surface area, moisture absorption, crushing durability and compressive strength and S. S. I. of molding sands. Most commercial sands have been found to be able to be used. The main requirement of the sands has been shown to be that 3 or 4 screen sands, AFS no.40-70 (or 100), of low acid demand, good surface area and good grain shape require less resin and catalyst to give an adequate strength.

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알루미늄 합금 소실모형주조 시의 주형충전재에 따른 특성변화 (Investigation on Characteristics of Various Mold Packing Materials in Lost Foam Casting of Aluminum Alloy)

  • 김기영;이경환;임경화
    • 한국주조공학회지
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    • 제22권3호
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    • pp.137-143
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    • 2002
  • Silica sand, zircon sand, and steel shots were used as mold packing materials in lost foam casting of the aluminum alloy bar. Vibration acceleration in three directions and temperatures in the casting and mold were measured, and packing and cooling characteristics of these materials were investigated. Packing densities increased with increase in vibration magnitude and time, and were $1.41{\sim}1.49g/cm^2$ for silica sand, $2.54{\sim}2.86g/cm^2$ for zircon sand, and $3.92{\sim}4.52g/cm^2$ for steel shots. Sound castings were obtained only without evacuation of the flask during pouring. Solidification time became faster in order of silica sand, zircon sand and steel shot packing because steel shot has the highest cooling capacity of them. Solidification time of steel shot packing was shortened to about 1/2 of silica sand packing. Cooling capacity of sand mold was generally evaluated by heat diffusivity of the mold, however could be simply evaluated with specific heat per unit volume of the packing material in lost foam casting.

모형옹벽실험을 이용한 폐주물사 혼합재의 지반공학 적용성 연구 (A Study on the WFS Co-mixtures by Small Scale Retaining Wall Test)

  • 조재윤;이관호;이인모
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2000년도 봄 학술발표회 논문집
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    • pp.419-426
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    • 2000
  • The purpose of this study is to present the application of WFS co-mixtures for retaining wall as flowable backfill. The fly ash, generated at the Tae-An thermoelectric power plant, was used in this research and was classified as Class F. Green Sand, Furane Sand, and Coated Sand, which had been used at a foundry located in Pusan, were used. Couple of laboratory tests and small scale retaining wall tests were performed to obtain the physical properties of the WFS co-mixtures and the possibility of backfill materials of retaining wall. The range of permeability for all the co-mixtures was from 3.0${\times}$10$\^$-3/ cm/s to 6.0${\times}$10$\^$-5/ cm/s. The unconfined strength of the 28-day cured specimens reached around 550kPa. Results of the consolidated-undrained triaxial test showed that the internal friction angle is between 33.5$^{\circ}$ and 41.8$^{\circ}$. The lateral earth pressure against wall decreased up to 80% of initial pressure within a 12 hours and the total lateral earth pressure is less than that of typical granular soil. It was enough to construct the backfill for the standard retaining of 6m with just two steps, like fill the co-mixtures for half of retaining wall, and then fill the others after 1 day. The stability of retaining wall for overturning and sliding increased as the curing time elapsed.

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AC4C 합금의 기계적 성질에 미치는 주조조건과 열처리의 영향에 관한 연구 (The Effect of Casting Condition and Heat Treatment on the Mechanical Properties of AC4C Alloy Castings)

  • 강효경;천병욱;최창옥
    • 한국주조공학회지
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    • 제13권5호
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    • pp.450-461
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    • 1993
  • AC4C alloy casts in the metallic mold, zircon sand mold, silica sand mold and shell mold with the pouring temperatures of 680, 710 and $740^{\circ}C$ have been investigated. The tensile strength, elongation and hardness of AC4C alloy castings have been influenced by the kind of molds used. The mechanical properties in zircon sand mold castings were greater than those in other sand mold castings, but were inferior to the properties in metallic mold castings. Eutectic Si particle size and DAS were increased in the order of metallic mold, ziron sand mold, silica sand mold and shell mold. Also, they were increased with the increase of pouring temperatures. DAS, eutectic Si particle size and grain size decreased with the increase of mechanical properties as the cooling rate increased. The eutectic Si particle size and DAS of AC4C alloy castings after T6 treatment were decreased in as-cast. The variation of eutectic Si particle size has been effected on the tensile strength, elongation and fractured surface.

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규산소오다계 자경성주형의 붕괴성에 미치는 L.D 전로 슬래그 경화제의 영향 (Effect of L.D Converter Slag Hardener on the Collapsibility of Sand Molds Using Sodium Silicate Binder)

  • 최준오;박성택;한윤성;최창옥
    • 한국주조공학회지
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    • 제23권5호
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    • pp.235-243
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    • 2003
  • The collapsibility of sodium silicate-bonded sands mixed with the L.D converter slag powder to form a hardener were investigated. Five to six percent sodium silicate on the basis of silica sand and 30-40% L.D converter slag powder on the basis of sodium silicate, were mixed and the compressive strength, surface stability index(SSI), bench time, retained strength of the standard sand specimens were measured. The properties were similar to those of general inorganic bonded self-setting molds. The compressive strength and surface stability index were increased and the retained strength and bench time were decreased with increased amount of the L.D converter slag powder. The retained strength of sodium silicate-bonded self-setting molds with the L.D converter slag powder were decreased than $CO_2$ sand molds. The collapsibility of sodium silicate-bonded self-setting molds with the L.D converter slag powder were superior in comparison with $CO_2$ sand molds. The L.D converter slag powder could be used as hardener and collapse agent for the sodium silicate-bonded self-setting molds.