• Title/Summary/Keyword: urea-formaldehyde resin

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A Study on Free-formaldehyde in the Resin Finished cotton Fabric (III) -Extraction of Free-formaldehyde in the Urea-formaldehyde Resin-finished cotton fabric- (수지가공포의 유리 Formaldehyde에 관한 연구(III) -Urea Formaldehyde 수지가공포중의 유리 Formaldehyde 추출-)

  • Cho Soon Chae;Rhie Jeon Sook;Rhee Jong Mun;Shin Sang Jin
    • Journal of the Korean Society of Clothing and Textiles
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    • v.5 no.1
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    • pp.23-26
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    • 1981
  • In this paper, the extraction mechanism of free formaldehyde in the urea formaldehyde resin finished cotton fabric is discussed. An empirical equation for formaldehyde release has been formulated. $$F=3.7\times10^{-3}\;H\;T^{2.2326}+440$$ in which, F: the amount of free formaldehyde extracted ($\mu$g/g) H: extraction time (min) T: extraction temperature ($^{\circ}C$)

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Control of Free Formaldehyde Release from Resin Finished Fabric.( I ) -Effect of Aftertreatment with Urea- (수지가공포의 유리 Formaldehyde 발생억제( I ) -요소에 의한 후처리효과-)

  • Lee Jung Heui;Lee Soon Won;Kim Sung Reon
    • Journal of the Korean Society of Clothing and Textiles
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    • v.3 no.2
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    • pp.29-36
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    • 1979
  • In order to control free formaldehyde release from fabric finished with urea-formaldehyde precondensate, the resin finished fabric was padded in urea or acylamide solution, dried and cured at $140^{\circ}C$. The effect of aftertreatment with urea or acrylamide on free formaldehyde release and on characteristics of resin finished fabric were examined. It was shown that aftertreatment with urea was effective to control free formaldehyde release, the free formaldelyde content in aftertreated fabric could be reduced from 900 ppm to 200 ppm and formaldehyde release under accelerated storage condition was also reduced from 8000 ppm to 1000 ppm. Polyacrylamide formed in the fiber during aftertreatment appeared to be a formaldehyde capture. Especially by washing the aftertreated fabric, the ability to control formaldehyde release under accelerated condition was not dimimished in contrast with aftertreated with unea. It suggests that polyacrylamide can be used as a formaldehyde capture which withstand diminution from washing.

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Microstructure of Cured Urea-Formaldehyde Resins Modified by Rubber Latex Emulsion after Hydrolytic Degradation

  • Nuryawan, Arif;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.5
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    • pp.605-614
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    • 2014
  • This study investigated microstructural changes of cured urea-formaldehyde (UF) resins mixed with aqueous rubber latex emulsion after intentional acid etching. Transmission electron microscopy (TEM) was used in order to better understand a hydrolytic degradation process of cured UF resins responsible for the formaldehyde emission from wood-based composite panels. A liquid UF resin with a formaldehyde to urea (F/U) molar ratio 1.0 was mixed with a rubber latex emulsion at three different mixing mass ratios (UF resin to latex = 30:70, 50:50, and 70:30). The rate of curing of the liquid modified UF resins decreased with an increase of the rubber latex proportion as determined by differential scanning calorimetry (DSC) measurement. Ultrathin sections of modified and cured UF resin films were exposed to hydrochloric acid etching in order to mimic a certain hydrolytic degradation. TEM observation showed spherical particles and various cavities in the cured UF resins after the acid etching, indicating that the acid etching had hydrolytically degraded some part of the cured UF resin by acid hydrolysis, also showing spherical particles of cured UF resin dispersed in the latex matrix. These results suggested that spherical structures of cured UF resin might play an important role in hindering the hydrolysis degradation of cured UF resin.

Curing Characteristics of Low Molar Ratio Urea-Formaldehyde Resins

  • Fan, Dongbin;Li, Jianzhang;Mao, An
    • Journal of Adhesion and Interface
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    • v.7 no.4
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    • pp.45-52
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    • 2006
  • Five low molar ratio urea-formaldehyde (LUF) resins were synthesized in this study. The effects of molar ratio, free formaldehyde content, and catalysts on the curing characteristics of LUF resins were studied by measuring its free formaldehyde content, pH value change after catalysts added, curing rate, and pot life, observing its cured appearance, and analyzing its thermal behavior. The results indicate that: 1) The LUF resin with lower molar ratio than 1.0 can still cure; 2) Free formaldehyde content is not the main factor in affecting curing rate of LUF resin; 3) Compared with ammonium chloride as a traditional catalyst, persulfate salts markedly accelerate the curing rate of LUF resin, and result in the different appearance; 4) the addition of sodium chloride to catalysts can accelerate the curing rate of LUF resin, but the effect is moderate.

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Comparison of Formaldehyde Emission of Wood-based Panels with Different Adhesive-hardener Combinations by Gas Chromatography and Standard Methods

  • Eom, Young Geun;Kim, Sumin;Baek, In-Chan;Kim, Hyun-Joong
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.2 s.130
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    • pp.29-39
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    • 2005
  • Formaldehyde emissions from wood-based panels bonded with pine and wattle tannin-based adhesives, urea-formaldehyde resin (UF), melamine-formaldehyde resin (MF), and co-polycondensed resin of urea-melamine-formaldehyde (UMF) were measured by the Japanese standard method using a desiccator (JIS A 1460) and the EN 120 (European Committee For Standardization, 1991) method using the perforator value. In formaldehyde emission, all particleboards made using the wattle tannin-based adhesive with three different hardeners, paraformaldehyde, hexamethylenetetramine, and tris(hydroxyl)nitromethan (TN), satisfied the requirements of grade $E_1$. But only those made using the pine tannin-based adhesive with the hexamine as hardener met the grade $E_1$ requirements. Hexamine was effective in reducing formaldehyde emission in tannin-based adhesives when used as the hardener. While the UF resin showed a desiccator value of $7.1mg/{\ell}$ and a perforator value of 12.1 mg/100 g, the MF resin exhibited a desiccator value of $0.6mg/{\ell}$ and a perforator value of 2.9 mg/100 g. According to the Japanese Industrial Standard and the European Standard, the formaldehyde emission level of the MDF panels made with UF resin in this study came under grade $E_2$. The formaldehyde emission level was dramatically reduced by the addition of MF resin. The desiccator and perforator methods produced proportionally equivalent results. Gas chromatography, a more sensitive and advanced method, was also used. The samples for gas chromatography were gathered during the experiment involving the perforator method. The formaldehyde contents measured by gas chromatography were directly proportional to the perforator values.

Effect of pH and Buffering Potential of Important Domestic Woods on the Gelation Time of Urea-Formaldehyde Resin (주요국산재의 pH 및 Buffering Potential이 요소수지접착제의 Gel시간에 미치는 영향)

  • 권진헌;한태형;류경산
    • Journal of the Korea Furniture Society
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    • v.10 no.1
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    • pp.43-49
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    • 1999
  • The pH and buffering potential for water extract of seven hardwoods and three softwoods were determined. The pH values ranged from 3.81 to 5.51 for hardwoods and 4.08 to 5.49 for softwoods. The gelation time for a urea-formaldehyde resin for each woods was determined and found to be a range of one minute thirty seven seconds to two minutes thirty nine seconds. Results shows that gelation time of a urea-formaldehyde resin was directly correlated to the pH and inversely correlated with acid buffering potential for seven hardwoods and three softwoods aqueous extracts

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Effect of Urea-Formaldehyde Resin Adhesive Viscosity on Plywood Adhesion

  • Hong, Min-Kug;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.2
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    • pp.223-231
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    • 2017
  • This work was conducted to investigate on the effect of urea-formaldehyde (UF) resin viscosity on plywood adhesion. The viscosity of UF resin was controlled either by adjusting the condensation reaction during its synthesis to obtain different target viscosities (100, 200 and 300 mPa.s) at two levels of formaldehyde/urea (F/U) mole ratios (1.0 and 1.2) or by adding different amounts (10, 20 and 30%) of wheat flour into the resins for the manufacture of plywood. When the viscosity of UF resin increased by the condensation reaction, the adhesion strength of plywood bonded with UF resin of 1.2 F/U mole ratio consistently increased, while those bonded with the 1.0 F/U mole ratio resin slightly decreased, suggesting a difference in the adhesion in plywood. However, the adhesion strength of plywood decreased as the viscosity increased by adding wheat flour, regardless of F/U mole ratio. The manipulation of UF resin viscosity by adjusting the condensation reaction was much more efficient than by adding wheat flour in improving the adhesion performance of plywood. These results indicated that a way of controlling the viscosity of UF resin adhesives has a great influence to their adhesion in plywood.

Urea Resin Treat Effects on Silk Textiles (요소수지를 주체로 한 편직물구조 개선연구)

  • 최병희;이양후;김한수
    • Journal of Sericultural and Entomological Science
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    • v.20 no.1
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    • pp.15-23
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    • 1978
  • This studies have been carried out for several years to develop more better urea resin treating process on silk textiles which may be better crease resist without harming on the textile touch feeling. Specially, this paper payed attention to minimize the necessary formaldehyde content to be condensed with urea and created a new processing method which is named as Homo Metalic Urea Resin found to be better than urea resin process. The obtained results are as followings. 1. The prepared urea resin was found to be smell-less because of minimized formaldehyde content is the least than any other reports carried out before than this. 2. A new type of urea resin has been created by using uric 2incchloride and formaldehyde which is named as Homo Metalic Urea Resin. This processing method may carry both weighing process and urea resin process. 3. Crease resistance, stiffness and bulkiness were increased through such resin treats. Homo metalic urea resin process showed better results than the urea resin process. 4. Spun silk or low twisted silk have shown better crease resistance than raw silk or high twisted silk upon the both resin treats. 5. Both treat methods were found to be good economical feasibility upon the silk finishing process. 6. Tenacity and elongation of silk fibers were found to decrease some what because of grafting or weighing results. 7. Wooly silk has been also created with specific urea resin process. Such silk could be obtained by formaldehyde gas treat with urea soaken silk in a chamber, which induced to form scale on the surface of silk fibers.

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Comparison of Formaldehyde Emission Rate and Formaldehyde Content from Rice Husk Flour Filled Particleboard Bonded with Urea-Formaldehyde Resin

  • Lee, Young-Kyu;Kim, Sumin;Kim, Hyun-Joong;Lee, Hwa Hyoung;Yoon, Dong-Won
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.5
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    • pp.42-51
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    • 2006
  • The this study, the effect of rice husk flour (RHF) as scavenger on formaldehyde emission rate and formaldehyde content from urea-formaldehyde (UF) resin bonded RHF content wood particleboards (PB). Two type of particle size ($30{\mu}m$ and $300{\mu}m$) of RHF was premixed with the UF resin at 5% and 15% by weight. The performance of UF resins is greatly influenced by the curing characteristics in their curing processing. The curing behavior was monitored activation energy ($E_a$) by DSC and pH variation according to RHF contents. PB with dimensions of $27cm{\times}27cm{\times}0.7cm$ was prepared at a specific gravity of 0.75 using $E_1$ and $E_2$ class UF resins. Formaldehyde emission and formaldehyde content from RHF filled PB bonded with UF resin was measured by 24 h desiccator and perforator method, respectively. RHF causes an increased pH of UF resin. $E_a$ of the modified UF resin decreased independently of RHF particle size. As the pH and the $E_a$ variation of the UF resin containing RHF increased, the amount of formaldehyde content decreased. The formaldehyde emission and formaldehyde content levels of the PB bonded with 15 wt% of $30{\mu}m$ RHF and $E_2$ type UF resin were low and satisfied grade $E_1$, as measured by 24 h desiccator and perforator method. The result of a comparison between 24 h desiccator and perforator test using PB showed that the linear regression analyses show a good correlation between the results for the 24 h desiccator and the perforator tests. The linear regression of a correlation between the desiccator and the perforator was Y=4.842X-0.064 ($R^2=0.989$). RHF was effective at reducing formaldehyde emission and formaldehyde content in urea-formaldehyde adhesives when used as scavenger.

Effect of Aceton-Formaldehyde Resin Addition on Bonding Strength of Urea-Formaldehyde Resin Adhesive (요소수지(尿素樹脂)의 접착력(接着力)에 미치는 아세톤수지(樹脂) 첨가(添加)의 영향(影響))

  • Kim, Su Chang;Bae, Young Soo
    • Journal of Korean Society of Forest Science
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    • v.60 no.1
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    • pp.37-44
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    • 1983
  • Thermoplastic aceton-formaldehyde resin adhesive was added as a modifier for urea-formaldehyde resin adhesive and its effects on plywood smear strength and wood failure were investigated. The results are summarized as follows: 1) The plywood shear strength and wood failure showed the highest values at $120^{\circ}C$ of hot plate temperature, but the values decreased according to the rise of addition ratio of aceton resin. 2) The variation of molar ratio of aceton resin had no effect on plywood shear strength and wood failure. 3) The plywood bonded by the addition of aceton resin showed lower values than those of urea resin bonding plywoods in shear strength and wood failure. Therefore, aceton resin was inadequate as a modifier of urea resin adhesive.

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