• 제목/요약/키워드: urea melamine formaldehyde

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요소-멜라민 공축합 수지의 요소와 멜라민 혼합비율이 합판의 포름알데히드 방출과 접착성에 미치는 영향 (Effects of Mixing Ratio of Urea and Mlelamine on Formaldehyde Emission and Bonding Properties of Plywoods Manufactured with Urea-Melamine Formaldehyde Adhesives)

  • 박헌;강은창;민경희
    • 한국가구학회지
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    • 제11권1호
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    • pp.53-59
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    • 2000
  • This study was to measure formaldehyde emission and bonding strength of plywoods manufactured with urea-melamine formaldehyde adhesives, which were made from three different mixing ratios of urea and melamine, and with four different formaldehyde/urea-melamine molar ratios of 1.0,1.1,1.2 and 1.4. The results were as follows 1. Amount of formaldehyde emission was the lowest at the first method of molar ratio(F/(M+U)) 1.0. Amounts of formaldehyde emission of experimental manufactured adhesives were lower than that of commercial adhesive. 2. Bonding strength of dry specimen was the highest at the first method of molar ratio(F/(M+U)) 1.4. Dry bonding strength of molar ratio(F/(M+U)) 1.4 was similar to commercial adhesive. 3. Bonding strength of wet specimen was the highest at the second method of molar ratio(F/(M+U)) 1.4. Bonding strength of wet specimen used by the third method of molar ratio(F/(M+U)) 1.4 was almost equal to commercial adhesive.

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Effect of Synthesis Method and Melamine Content of Melamine-Urea-Formaldehyde Resins on Bond-Line Features in Plywood

  • LUBIS, Muhammad Adly Rahandi;JEONG, Bora;PARK, Byung-Dae;LEE, Sang-Min;KANG, Eun-Chang
    • Journal of the Korean Wood Science and Technology
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    • 제47권5호
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    • pp.579-586
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    • 2019
  • This work examined effects of the synthesis method and melamine content of melamine-urea-formaldehyde (MUF) resins on the bond-line features (i.e. resin penetration and bond-line thickness) in plywood. Two synthesis methods (MUF-A and MUF-B) and three melamine contents (5, 10, and 20%) were employed to prepare MUF resins. The MUF-A resins at three melamine contents were prepared by a simultaneous reaction of melamine, urea, and formaldehyde, while the MFU-B resins were prepared by reacting melamine at the same levels with formaldehyde followed by urea. The results showed that higher melamine content increased the viscosity of MUF-A and MUF-B resins. The resin penetration of MUF-A resins decreased by 48% while those of MUF-B resins increased by 16% at 20% melamine content. As a result, the MUF-A resins had greater bond-line thickness than those of MUF-B resins as the melamine content increased. The MUF-B resins resulted in thinner bond-line and greater resin penetration compared to those of MUF-A resins. The results suggested that MUF-B resins prepared with 20% melamine content had a proper combination of resin penetration and bond-line thickness that could produce plywood panel with a better adhesion performance.

요소·멜라민 접착제의 수지 조성에 따른 마루판의 천연무늬단판 접착성 및 포름알데히드 방출에 대한 연구 (Studies on Adhesion of Fancy Veneer and Formaldehyde Emission of Wood-Based Floorings by Mole Ratios of Urea and Melamine)

  • 강은창;박종영;박헌
    • Journal of the Korean Wood Science and Technology
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    • 제30권2호
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    • pp.165-171
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    • 2002
  • 본 연구는 마루판의 천연무늬단판 접착에 이용되고 있는 요소-멜라민 접착제의 수지조성에 따른 접착성능 및 포름알데히드 방출량의 변화를 알아보고자 하였다. 요소에 멜라민에 대한 포름알데히드의 몰비 1.0, 1.1, 1.2, 1.4를 기준으로 제조된 접착제로 마루판용 합판과 섬유판에 천연무늬단판을 접착한 목질마루판에 의해 시험을 실시하였다. 그 결과는 화학양론적으로 멜라민-요소와 포름알데히드간의 비율이 적정한 조건에서 반응이 충분히 일어난 경우에 상태접착력, 준내수접착력, 포름알데히드 방출량 등이 가장 양호하게 나타났다. 복합마루판의 평면인장강도는 각 몰비에서 14 kgf/cm2를 상회하였으며, 포름알데히드 방출량은 1.0몰비에서 9.53 mg/L로 가장 낮게 나타났다. 합판마루판의 평면인장 접착력 시험에서는 1.4몰비에서 14.02 kgf/cm2로 가장 높은 값을 보였다. 합판마루판의 포름알데히드 방출량 조사에서도 1.0목비에서 0.26 mg/L로 가장 낮게 나타났다.

자가손상복구용 Melamine/Urea/Formaldehyde 마이크로캡슐의 제조 및 특성 분석 (Manufacture and Characterization of Melamine/Urea/Formaldehyde Based Microcapsules for Self-healing Applications)

  • 유성;이종근;김정석
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.1674-1678
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    • 2008
  • 자가손상복구 기법에서 마이크로캡슐은 손상복구 효율을 좌우하는 중요한 역할을 한다. 본 연구에서는 다양한 종류의 손상복구액을 함유한 마이크로캡슐을 Melamine/Urea/Formaldehyde를 외벽물질로 하여 in-situ 중합법에 의해서 oil-in-water emulsion 방법으로 제조하였다. 제조된 마이크로캡슐을 광학현미경, 주사전자현미경으로 캡슐 모폴로지, 외부 및 내부표면, 외벽 두께 등을 조사하였다. 그리고 입도분석기를 이용하여 캡슐의 크기를 측정하였으며 그 결과 캡슐의 직경은 평균 약 120 마이크론 정도였다.

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Effects of Storage Time on Molecular Weights and Properties of Melamine-Urea-Formaldehyde Resins

  • JEONG, Bora;PARK, Byung-Dae;CAUSIN, Valerio
    • Journal of the Korean Wood Science and Technology
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    • 제48권3호
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    • pp.291-302
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    • 2020
  • As the properties of the melamine-urea-formaldehyde (MUF) resins were changing during their storage time, this study investigated the impacts of the synthesis method and melamine content of the MUF resins on the pH, apparent viscosity, molecular weights, and crystallinity to estimate these properties over storage times of up to 30 days. Melaminesat three addition levels (5, 10, and 20 wt% based on the resin solids) were simultaneously reacted with urea and formaldehyde (MUF-A resins), while those at the same addition levels were first reacted with formaldehyde and then with urea(MUF-B resins). The pH values of the MUF-A and MUF-B resins decreased linearly as the storage time increased; the apparent viscosity increased linearly for the low melamine contents (5% and 10%) but increased exponentially for 20%. As anticipated, the molecular weights (Mw and Mn) increased linearly with the storage time, with a steeper increase in the Mw of the MUF-B resins compared with that of the MUF-A resins. The crystallinity of the two resin types decreased with storage time at higher melamine content. The relationships between these properties and the storage time made it possible to estimate the property changes in these resins synthesized by the different synthesis methods and melamine contents; this could help predict the properties of such resins in the industry during their storage.

A Method of Measuring Wood Failure Percentage of Wood Specimens Bonded with Melamine-Urea-Formaldehyde Resins Using I mage Analysis

  • KIM, Minseok;PARK, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • 제49권3호
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    • pp.274-282
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    • 2021
  • Transparent and colorless melamine-urea-formaldehyde (MUF) resins make it difficult to identify the area of wood failure percentage (WFP) in the fracture surface of bonded wood specimens. Therefore, in this study, we develop a method of measuring WFP after the adhesion strength measurement of MUF resins under shear stress. The fractured wood surface of b lock shear strength (BSS) specimens bonded with cold-setting MUF resins at three melamine contents (20%, 30%, and 40%) was marked black, and then, WFP was accurately measured via image analysis. WFP values measured using this method consistently increased with BSS as the melamine content increased, showing the reliability of this new method. The results suggested that this new method is useful and reliable for measuring the WFP of the fracture surface of wood specimens bonded with colorless adhesives such as urea-formaldehyde, MUF, and melamine-formaldehyde resins.

Effects of Synthesis Method, Melamine Content and GPC Parameter on the Molecular Weight of Melamine-Urea-Formaldehyde Resins

  • KIM, Minjeong;PARK, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • 제49권1호
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    • pp.1-13
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    • 2021
  • This study was conducted to investigate the effects of the synthesis method, melamine content, and GPC parameters (such as flow rate, column-detector temperature, and sample injection temperature) on the molecular weight of melamine-urea-formaldehyde (MUF) resins. Two different synthesis methods were employed. In the first method, MUF-A resins were synthesized by simultaneously reacting urea, formaldehyde, and melamine (5%, 10%, and 20%) using the reaction of alkaline-acid-alkaline steps under controlled temperature and viscosity. In the second method, MUF-B resins were synthesized by first reacting melamine at the same levels with formaldehyde and then by adding urea. The highest weight average molecular weight (Mw) of MUF-A resins was found at 10% melamine content when the flow rate was 0.3 and 0.8 ml/min; Mw decreased slightly at 20% melamine content. The results showed that Mw increased with an increase in the melamine content when the flow rate was 0.5 and 1.0 ml/min. In addition, Mw was the highest when the flow rate, column-detector temperature, and injection temperature were 0.3 ml/min, 50℃, and 25℃, respectively. On the contrary, MUF-B resins had greater Mw and number average molecular weight (Mn) than MUF-A resins. Overall, Mw and Mn increased as the melamine content increased. The optimal GPC parameter for MUF resins was determined as follows: a flow rate of 0.5 ml/min, a column-detector temperature of 50℃, and a sample injection temperature of 50℃.

요소·멜라민 수지 접착제의 겔화성 및 접착특성에 미치는 수지조성과 첨가물의 영향 (Effects of Resin Compositions and Additives on Gelation Properties and Bonding Characteristics of Urea-Melamine-Formaldehyde resin adhesives)

  • 노정관
    • Journal of the Korean Wood Science and Technology
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    • 제27권1호
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    • pp.72-78
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    • 1999
  • 요소 멜라민수지의 조성에 의한 속경화의 가능성, 경화촉진제의 첨가에 의한 경화촉진 효과 및 접착성능에 대하여 검토하였다. 수지조성과 동시반응에 의해 제조한 UMF 수지의 겔화성과의 관계는 요소(멜라민/요소 몰비=0.2)에 대한 포롬알데히드의 몰비가 증가할수록 겔화시간이 빨라졌다. 그러나, 요소에 대한 포름알데히드의 몰비가 2.5이상에서는 수지중의 유리포름알데히드량이 KS기준에 합격하지 못하므로 속경화를 위해 수지 합성시 포름알데히드의 첨가량을 높이는 것은 어려울 것으로 생각된다. 또한, 요소에 대한 포름알데히드의 몰비를 3.4로 고정한 UMF수지에 있어서 요소에 대한 멜라민의 몰비가 0.3에서 0.6으로 증가할 수록 수지의 겔화시간은 다소 단축되었으나, 0.6이상에서는 다시 증가하였다. UMF수지의 겔화성과 접착강도는 경화제로서 염화암모늄과 p-툴루맨설폰산, 증량제로서 소액분과 콘글루텐의 병용에 의해 크게 향상되었다.

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Performance of Melamine-Urea-Formaldehyde Resin Adhesives at Various Melamine Contents for Bonding Glued Laminated Timber Under High Frequency Heating

  • Hong, Min-Kug;Park, Byung-Dae;Kim, Keon-Ho;Shim, Kugbo
    • Journal of the Korean Wood Science and Technology
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    • 제45권4호
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    • pp.409-418
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    • 2017
  • This work attempted to manufacture glued-laminated timber (Glulam) bonded with melamine-urea-formaldehyde (MUF) resin adhesives at various melamine contents from 20% to 50% under high frequency (HF) heating for a very short time. Two preparation methods were employed to prepare MUF resin adhesives with different melamine contents: one-batch method of synthesizing MUF resins in a single batch, and two-batch method of mixing urea-formaldehyde (UF) resin with melamine-formaldehyde (MF) resin that had been synthesized separately. As the melamine content increased, the gelation time and peak temperature of MUF resins decreased. The adhesion performance of plywood showed that the one-batch MUF resin adhesive with 50% melamine content only satisfied the standard requirement of water resistance. Thus, the one-batch MUF resin adhesive with 50% melamine content was applied for bonding wood lamina from four softwood species such as Japanese larch, Korean red pine, Korean pine and Japanese cedar to manufacture Glulam under HF heating. All Glulam samples bonded with the one-batch MUF resin adhesives with 50% melamine content except those from Korean Red Pine satisfied the requirement in water soaking or boiling water delamination test as an exterior grade Glulam. The presence of rosin in Korean Red Pine was believed to be responsible for its poor adhesion. These results showed that the one-batch MUF resin adhesives with 50% melamine content provided acceptable water resistance with exterior grade Glulam manufactured under HF heating.

방향물질을 함유한 마이크로캡슐 제조 (The Production of Microcapsules containing Fragrant material)

  • 김혜림;송화순
    • 한국의류학회지
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    • 제26권5호
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    • pp.684-690
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    • 2002
  • The microcapsules containing fragrant material as functional compound were produced by in-situ polymerization. The prepolymer was made from urea-formaldehyde(UF) and melamine-formaldehyde(MF) as wall materials of microcapsules. The effects of wall material, dispersing agent and ratio of wall material to core material on the mean diameter variation were investigated. Thermal efficiency and release behavior of microcapsules were measured. The resultant UF and MF microcapsules are capable of preserving fragrant oil for long self-life.