• Proceedings of the KSR Conference
• /
• 2004.06a
• /
• pp.309-314
• /
• 2004

This study focused on the introduction of damage repair for polymeric composite carbody. called selfing tech-healinique. using microcapsules loaded with the healing agent The manufacturing process for microcapsules with the healing agent was introduced and tile characteristics of microcapsules manufactured by varying with various manufacturing process variables were evaluated. The DCPD was used for the healing agent and microcapsules were made of urea-formaldehyde resin. The magnitude and the size distribution of microcapsules were measured by a particle size analyzer using laser diffraction technique. Thermal stability was investigated by using a TGA under continuous and isothermal heating conditions for the healing agent. microcapsules without the healing agent. microcapsules with the healing agent.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2003.06a
• /
• pp.793-796
• /
• 2003

This study dealt with the manufacturing process of self-healing microcapsules for damage repair in polymeric composites. The microcapsule was consisted with a DCPD (dicyclopentadiene) as the healing agent and a urea-formaldehyde resin as the wall section. The size distribution of microcapsules were measured by a particle size analyzer using a laser diffraction technique. Thermal stability of microcapsules was investigated by using a TGA under continuous and isothermal heating conditions. According to the results, these microcapsules were verified to be to thermally stable and have a great potential to be applicable for damage repair in polymeric composites.

• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2003.04a
• /
• pp.169-172
• /
• 2003

Manufacturing process for autonomic microcapsules was introduced and autonomic microcapsules were manufactured by varying with various manufacturing process variables. Urea-formaldehyde resin was used for the wall of microcapsules and DCPD (dicyclopentadiene) was used for the self-healing agent. The characteristics of these microcapsules was evaluated through a particle size analyaer, an optical microscope, and a TGA. The various manufacturing process variables, such as pH and agitation speed of the emulsified solution, were considered to focus in this study. According to the results, the particle size distributions were affected on the agitation speed of the emulsified solution, and the thermal stability was influenced by pH of the emulsified solution.

• Journal of the Korean Wood Science and Technology
• /
• v.39 no.6
• /
• pp.538-547
• /
• 2011

In this study, eco-friendly hybrid composite boards were manufactured from green tea and wood fibers for application as interior materials with various functionalities of green tea and strong strength properties of wood fibers. In this relation, the effect of green tea content on dynamic MOEs (modulus of elasticity) of these green tea and wood fibers composite boards were investigated. The dynamic MOEs of hybrid composite boards were lower than those of control boards without green tea, and the values decreased with the increase of green tea content. Also, the dynamic MOEs appeared to be somewhat different by resin type used for board manufacture. The hybrid composite boards manufactured from $E_1$ grade urea resin, which has higher molar ratio of formaldehyde to urea than that of $E_0$ grade one, were 1.06~1.54 times higher than that manufactured from $E_0$ grade. And, the differences between hybrid composite boards manufactured from both adhesive increased with the increase of green tea content. On the other hand, high correlations were found between dynamic MOE and static bending strength performances, it was concluded that static bending strength performances could be estimated from the dynamic MOE, except for a few hybrid board types with large variations.

• Composites Research
• /
• v.16 no.2
• /
• pp.54-61
• /
• 2003

In this study, manufacturing process for microcapsules with the self-healing agent was introduced and the characteristics of microcapsules manufactured by varying with various manufacturing process variables were evaluated through a particle size analyzer, an optical microscope, and a TGA. Urea-formaldehyde resin was used for the thin wall of microcapsules and DCPD (dicyclopentadiene) was used for the self-healing agent. The various manufacturing process variables, such as (1) 24hr, 40hr, 48hr, 60hr of the solution time of the EMA copolymer, (2) pH3.5, pH4.0, pH4.5 of the hydrogen ion concentration of the emulsified solution, (3) 400rpm, 500rpm, 600rpm, 1000rpm of the agitation speed of the emulsified solution, (4) $50^{\circ}$, $55^{\circ}$, $60^{\circ}$ of the reaction temperature of the emulsified solution, were considered. According to the results, the particle size distribution of microcapsules was affected on the agitation speed, and the thermal stability of microcapsules was influenced by the solution time of the EMA copolymer, the hydrogen ion concentration, and the reaction temperature of the emulsified solution. Therefore, suitable manufacturing process variables should be applied to obtain thermally stable microcapsules capable of containing the healing agent capable until the thin wall of microcapsules were to be burned.

• Journal of the Korean Wood Science and Technology
• /
• v.45 no.5
• /
• pp.599-612
• /
• 2017

Human hair (HH) is produced as a waste from beauty parlor and barbershop. HH-based adhesives were formulated with NaOH-hydrolyzed HH, $H_2SO_4$-hydrolyzed chicken blood (CB) and PF as a crosslinking agent. Physicochemical properties and retention rate against hot water of the adhesives were measured to investigate the potential of HH as a raw material of wood adhesives. HH was composed of keratin-type protein of 80% and over. Ash of less than 0.1% was contained in HH. Among the amino acids included in HH, glutamic acid showed the highest content, followed by cysteine, serine, arginine and threonine. Solid content of the adhesives ranged from 33.2% to 41.8% depending on hydrolysis conditions of HH and PF type. Viscosity at $25^{\circ}C$ ranged from 300 to $600mPa{\cdot}s$ resulting in a sprayable adhesive. Retention rate against hot water measured to evaluate the water resistance of adhesives was the highest in the cured resin formulated with 5% NaOH-hydrolyzed HH and 5% $H_2SO_4$-hydrolyzed CB. Meanwhile, the molar ratio of formaldehyde to phenol in PF did not have a significant impact on the retention rate of HH-based adhesives. When the retention rates of HH-based adhesives were compared to those of conventional wood adhesive resins used for the production of wood-based panels extensively, HH-based adhesives formulated with 30 wt% PF showed lower retention rate than commercial urea-formaldehyde resin. However, when PF content was increased to 35 wt%, the retention rate greatly increased and approached to that of commercial melamine-urea-formaldehyde resin. Except for the results mentioned above, the analysis of economic feasibility suggests that HH-based adhesives can be used for the production of wood-based panels if HH is hydrolyzed in proper conditions and then the HH-based adhesives are formulated by the HH hydrolyzates with 35 wt% PF.

• Journal of agriculture & life science
• /
• v.44 no.5
• /
• pp.1-8
• /
• 2010

In this study, eco-friendly hybrid composite boards were manufactured from green tea and wood fibers for application as interior materials with various functionalities of green tea and strong strength properties of wood fibers. In this relation, the effect of green tea content on the static bending strength performances of these green tea and wood fibers composite boards were investigated. Static bending strengths of hybrid composite boards were lower than those of control boards and decreased with the increase of green tea content. Also, the strength performances appeared to be somewhat different by resin type used for board manufacture. The hybrid composite boards manufactured from $E_1$ grade urea resin adhesive, which has higher molar ratio of formaldehyde to urea than that of $E_0$ grade one, were 1.08~1.53 times higher in bending modulus of elasticity (MOE) and 1.19~1.82 higher in modulus of rupture (MOR) than that manufactured from $E_0$ grade. And, the differences of MOE and MOR between hybrid composite boards manufactured from $E_0$ grade and $E_0$ grade urea resin adhesive increased with the increase of green tea content. In the case of hybrid composite boards manufactured from $E_1$ grade urea resin adhesive, the MOR was within 0.94~1.03 times the commercial medium density fiberboard. Thus, it was thought that eco-friendly hybrid composite boards with various functionalities and strong strength performances could be manufactured from green tea and wood fibers.

• Journal of the Korean Wood Science and Technology
• /
• v.41 no.4
• /
• pp.293-301
• /
• 2013

This study discusses the feasibility of coffee bean residue as a raw material of medium-density fiberboard (MDF). In this relation, the effect of coffee bean residue known as an absorbent material on the physical and mechanical properties of MDF manufactured at its different addition level. Coffee bean residue which is a by-product of coffee mill and large amount of waste left over after processing for instant coffee was added at the level of 3, 6, and 9% on dry basis and urea formaldehyde resin was used as the adhesive. The MDF made with mixture of wood fiber and coffee bean residue was tested for physical and mechanical properties as well as formaldehyde emission. The bending strength and internal bonding strength of the MDF made with mixture of wood fiber-coffee bean residue were higher than that of the KS standard in randomized mat structure type, but not in layered mat structure type. Also, the physical properties of MDF made with mixture of wood fiber-coffee bean residue showed a considerable improvement in thickness swelling over the commercial MDF. More importantly, the formaldehyde emission rate of MDF made with mixture of wood fiber-coffee bean residue met the KS standard and was close to that of commercial MDF. These results showed the feasibility of coffee bean residue as a raw material for the production of environmentally-friendly MDF. Additional works on adhesive-coffee bean compatibility, improvement of moisture absorption effect and reduction the formaldehyde emission rate by carbonization of coffee bean residue may be required.

• Macromolecular Research
• /
• v.12 no.5
• /
• pp.478-483
• /
• 2004

Two different diene monomers [dicyclopentadiene (DCPD) and 5-ethylidene-2-norbornene (ENB)] as self-healing agents for polymeric composites were microencapsuled by in situ polymerization of urea and formaldehyde. We obtained plots of the storage modulus (G') and tan $\delta$ as a function of cure time by using dynamic mechanical analysis to investigate the cure behavior of the unreacted self-healing agent mixture in the presence of a catalyst. Glass transition temperatures (T$\_$g/) and exothermic reactions of samples cured for 5 and 120 min in the presence of different amounts of the catalyst were analyzed by differential scanning calorimetry. Of the two dienes, ENB may have advantages as a self-healing agent because, when cured under same conditions as DCPD, it reacts much faster in the presence of a much lower amount of catalyst, has no melting point, and produces a resin that has a higher value of T$\_$g/. Microcapsules containing the healing agent were successfully formed from both of the diene monomers and were characterized by thermogravimetric analysis. Optical microscopy and a particle size analyzer were employed to observe the morphology and size distribution, respectively, of the microcapsules. The microcapsules exhibited similar thermal properties as well as particle shapes and sizes.

• Journal of the Korean Wood Science and Technology
• /
• v.30 no.1
• /
• pp.11-17
• /
• 2002

This study was performed to determine the characteristics of particleboard made from three-months-old bamboo, (Phyllostachys nigra var henonis Stapf) grown in Damyang district, Korea. Total 60 particleboards were manufactured with 1% of liquid wax emulsion using urea-formaldehyde resin content 9%,11% and 13%, respectively. The particle boards consisted of three layers, in which face layer had the same proportion of a weight 25% of the particleboard each. And the core layer had a weight 50% of the board. The core layer and face layer had the particle dimension passing 6 mesh (3.35 mm), 12 mesh (1.70 mm), respectively. The study was carried out to determine the effect of the growing time of 3 months and 3 years on particleboard properties. The physical and mechanical properties of boards were measured and compared to the Korean standard (KS) requirements of particle boards. The results were as follows; 1. The longer the growing time, the higher the density of bamboo. Density of the upper part of bamboo showed higher than that of lower part. 2. Density and moisture content of the two particle boards did not show significant differences. Three-months-old bamboo particleboard gave higher thickness swelling than three-years-old bamboo particleboard. Bamboo particleboard passed the thickness swelling test of KS. 3. The static bending and internal bond strength of three-months-old bamboo particleboard were higher than those of three-years-old bamboo. Increase of resin contents in bamboo particleboard increased bending and internal bond strength, proportionally. Strength properties of bamboo particle board were above KS. 4. Formaldehyde emission of all the bamboo particleboards satisfied E₂ level (5.0 mg/L) of KS F 3104.