• Title/Summary/Keyword: unit testing

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Study on Accelerated Life Testing of Swing Reduction Gear Box for Hybrid Excavator (하이브리드 굴삭기용 선회감속기의 가속수명시험에 관한 연구)

  • Park, Jong Won;Choi, Byung Oh;Kim, Kyeong Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1407-1413
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    • 2013
  • The swing motion drive unit of a hybrid excavator is composed of an electrical motor instead of a hydraulic motor that is used in hydraulic excavators. The method to assess and guarantee the reliability of a hybrid excavator should consider combining the mechanical and the electrical failure mode effects. In particular, the swing reduction gear set of a hybrid excavator is operated under severe outdoor conditions; therefore, an accelerated life test, which is based on field operating condition, should be conducted for the newly developed reduction gear set. In this study, various qualitative methods for reliability engineering, such as FMMA, FMECA, FTA, and QFD, were used to develop the accelerated life test method for the swing drive reduction gear set for the hybrid excavator.

Determination of the Fatigue Limit by Using a Tensile Testing Data (인장 실험 데이터를 이용한 피로한도 결정에 관한 연구)

  • Kim, Tae-Hun;Kim, Hak-Yun;O, Heung-Guk;Jin, Eok-Yong
    • Korean Journal of Materials Research
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    • v.10 no.2
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    • pp.155-159
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    • 2000
  • Microstructural processes during high cycle fatigue are investigated according to plastic-strain hardening, crack formation, crack propagation and fracture. It is shown that the fatigue test resembles the uniaxial tensile test. The logarithm of the number of cycles to failure is proportional to the elongation in the tensile test. Under high cycle fatigue test, the strain is normally elastic. If the strain is absolutly elastic, fatigue could not result. But this is over simplication. Nearly all metals undergo a minor amount of plastic strain even at low stress. Damage accumulation leadling to crack formation can continue in the persistent slip bands at very low average plastic strain amplitude. In the ten­s sile test the overall specimen follows the failure procedure whilst in the high cycle fatigue test the local persistent slip band follows the failure procedure. However accumulations of strain per unit volume in the deforming region before failure in both cases are equal locally.

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Injection Unit Precision Inspection according to Control Method of Injection Molding Machine (사출성형기의 제어방식에 따른 사출장치 정밀도 검사)

  • Jung, Hyun-Suk;Yoo, Joong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.414-419
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    • 2016
  • A study of a precision test according to the control method of an injection molding machine was carried out. The effects of the screw stroke, holding pressure, melt temperature on both the hydraulic and electric injection molding machine were examined. In addition, hypothesis testing was performed to determine the deviation of the data obtained in the experiments. The conclusions obtained in this study were as follows. Significant deviations in the screw stroke, melt temperature and holding pressure occurred in that order. The hydraulic type showed significantly more variation between the products compared to the electric type. In addition, using a mini tab from the statistics program, a hypothesis was proposed and the P value of the injection stroke, holding pressure, melting temperature injection stroke and melting temperature had adopted a null hypothesis ($H_0$). The holding pressure, which showed mutual differences, adopted an alternative hypothesis ($H_1$).

Development of Testing and Analysis Model for Evaluation of Absorbed Water Diffusion into Concrete (콘크리트 흡수 수분확산계수 산정을 위한 실험 및 수치해석 모델 개발)

  • Park, Dong-Cheon;Ahn, Jae-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.4
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    • pp.371-378
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    • 2011
  • Concrete is affected by various deterioration factors, such as $CO_2$ and chloride ions from the sea, which cause carbonation and salt attack on concrete. These deterioration phenomena cause steel corrosion in RC structures. Although a great deal of research has been carried out in this area thus far, it is difficult to know the point at which corrosion will occur to a reinforced bar. As the diffusion of deterioration factors depends on the water content in concrete, it is imperative to assess the condition of absorbed water content. A mass measuring method was applied to calculate the absorbed water diffusion coefficient, as well as non-linear finite element method(FEM) analysis. As a result, it was found that W/C and unit water content in concrete mixture affect the diffusion coefficient decision.

Tensile bond strength between auto-polymerized acrylic resin and acrylic denture teeth treated with MF-MA solution

  • Thongrakard, Ticha;Wiwatwarrapan, Chairat
    • The Journal of Advanced Prosthodontics
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    • v.8 no.4
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    • pp.285-289
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    • 2016
  • PURPOSE. This study evaluated the effect of chemical surface treatment using methyl formate-methyl acetate (MF-MA) solution on the tensile bond strength between acrylic denture teeth and auto-polymerized acrylic resin. MATERIALS AND METHODS. Seventy maxillary central incisor acrylic denture teeth for each of three different brands (Yamahachi New Ace; Major Dent; Cosmo HXL) were embedded with incisal edge downwards in auto-polymerized resin in polyethylene pipes and ground with silicone carbide paper on their ridge lap surfaces. The teeth of each brand were divided into seven groups (n=10): no surface treatment (control group), MF-MA solution at a ratio of 25:75 (v/v) for 15 seconds, 30 seconds, 60 seconds, 120 seconds, 180 seconds, and MMA for 180 seconds. Auto-polymerized acrylic resin (Unifast Trad) was applied to the ground surface and polymerized in a pressure cooker. A tensile strength test was performed with a universal testing machine. Statistical analysis of the results was performed using two-way analysis of variance (ANOVA) and post-hoc Dunnett T3 test (${\alpha}$=.05). RESULTS. The surface treatment groups had significantly higher mean tensile bond strengths compared with the control group (P<.05) when compared within the same brand. Among the surface treatment groups of each brand, there were no significantly different tensile bond strengths between the MF-MA groups and the MMA 180 second group (P>.05), except for the Yamahachi New Ace MF-MA 180-second group (P<.05). CONCLUSION. 15-second MF-MA solution can be an alternative chemical surface treatment for repairing a denture base and rebonding acrylic denture teeth with auto-polymerized acrylic resin, for both conventional and cross-linked teeth.

Shear Bond Strength of Porcelain Repair Systems (도재 수리 시스템의 전단결합강도에 관한 연구)

  • Woo, Soo;Shin, Soo-Youn;Cho, In-Ho
    • Journal of Dental Rehabilitation and Applied Science
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    • v.22 no.3
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    • pp.211-220
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    • 2006
  • Need of porcelain-repair system is largely demanding as dental porcelain restorations are increased in clinical dentistry. This study investigated shear bond strength of commercial porcelain-repair systems on dental porcelain and their reliability. Experimental groups were as follows; Group A Super Bond C&B, Group B Porcelain repair kit, Group C Ceramic repair, and Group D Spectrum system as a control. Porcelain disks were fired and embedded in epoxy resin. Porcelain surface were ground using 220 grit SiC disk, then cleaned in ultrasonic bath. Then porcelain specimens were treated with each repair system. A clear polystyrene cylinder 3.5 mm in internal diameter was filled with composite resin. Then the resin cylinder was polymerized with a visible light curing unit. Thirty one specimens at each group were prepared and stored at $37^{\circ}C$ distilled water for 48 h. Specimens were tested in an Instron testing machine according to ISO TR 11405. Mean shear bond strength and standard deviation of each group was $15.7{\pm}4.1MPa$ (Group A), $12.8{\pm}4.9MPa$ (Group B), $7.2{\pm}3.0MPa$ (Group C) and $9.6{\pm}2.2MPa$ (Group D). ANOVA and Tukey HSD post-hoc test showed that there were significant differences between groups (p<0.05). Data of bond strength were analyzed with two-parameter Weibull distribution. Confidence interval of Weibull modulus (m-parameter) at 95% of Group A (3.5-6.3) and Group D (3.6-6.0) were significantly higher than Group B (2.2-3.7) and Group C (2.0-3.4). There was little correlation between mean shear bond strength and Weibull modulus. Results indicated that acid-etching of porcelain surface increased porcelain-resin shear bonding strength.

A Study on the Efficiency Improvement of Glazing Panel with DSC Modules (염료감응형 태양전지를 적용한 유리 패널의 효율 향상에 관한 연구)

  • Jang, Han-Bin;Kang, Jun-Gu;Lee, Sang-Gil;Kim, Jun-Tae
    • Journal of the Korean Solar Energy Society
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    • v.33 no.2
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    • pp.35-41
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    • 2013
  • Dye-sensitized solar cell (DSC) allows light transmission and the application of various colors that make it especially suitable for building-integrated PV (BIPV) application. In order to apply DSC module into windows, it has to be panelized: DSC module should be protected with reinforced glass to the entire surface. Up to date, it seems to be common to make double glazing with DSC modules with air gaps between the glasses and the DSC modules. Few research has been conducted on the characteristics of various glazing types with DSC modules. This study aims to analyze the electrical performance of DSC modules according to panelizing method for glazing unit with DSC modules. The prototype of the DSC glazing that applied silicone filler between DSC modules and glasses was developed. The electrical performances of this type of DSC glazing with the filler and rather conventional double glazing with DSC modules were compared. Their performances were measured using a solar simulator that is suitable for DSC performance testing. The results indicated that the electrical performance of the filler type DSC glazing improved by 7% compared to that of the conventional DSC double glazing type.

A Student Modeling Technique for Developing Student′s Level Oriented Dynamic Tutoring System for Science Class (수준별 동적 교수.학습 시스템 개발을 위한 학습자 모델링 기법)

  • 김성희;김수형
    • Journal of the Korea Society of Computer and Information
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    • v.7 no.2
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    • pp.59-67
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    • 2002
  • Major Characteristic of the 7th National Curriculum in science is to provide deep and supplementary learning, depending on the level of each learner. In the level-oriented curriculum, coursewares are used to present teaching materials to various levels. In most coursewares, however, they provide their contents at a uniform level and hence it is hard to expect level-oriented learning. This paper presents learner's modeling for developing student's level-oriented dynamic tutoring system for science class , Instructional module of this system made by component unit is able to be reconstructed dynamically. Learning module is constructed using a hybrid model mixed of Overlay and Bug model. Testing module interprets diagnostic errors to be established by given differentiated weight in accordance with item's difficulty and discrimination. Through ITS student modeling, this system presents various problem solving methods reconstructed by learner's level differentiated.

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Evaluating the Potential Decolorization by Testing COD Fractions in Textile Wastewater Treatment Processes (염색폐수 처리공정에서 COD fraction의 변화와 색도처리)

  • Ha, Junsoo;Park, Hoowon;Kim, Sungwon;Yun, Yejin;Yu, Sungwhan;Lee, Sanghyup
    • Journal of Korean Society on Water Environment
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    • v.24 no.5
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    • pp.537-542
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    • 2008
  • Textile industry has been recognized as an important pollution source due to its consumption of large volumes of water and chemicals. Textile wastewater contains very diverse chemicals in types and composition, among them the presence of dyes is highly visible and undesirable. In spite of these problems, there has not been a proper control for the wastewater because many dyes are difficult to be degraded or decolorized due to their complex structure and synthetic characteristics. This study has been progressed to evaluate more easily the potential decolorization of advanced treatment processes. It has been surveyed with the Y textile complex wastewater treatment plant, the raw wastewater has appeared very difficult biodegradability by 4.7 of $CODcr/BOD_5$ and 1,158.9 degree of color. In view of CODcr fractions, biodegradable COD portion was 46.4%, colloidal COD and real soluble COD was 45.3% and 31.5% each others. From research on unit processes, the degradable coefficient (k) became from 0.065 to $0.125d^{-1}$ by the processes, the decolorization appeared best efficiency by 30.1% (458.4 degree) in pre-ozone process. On the effluent from the biological process, the filterable CODcr became 129.3 mg/L, the biodegradable portion appeared 64.7% (83.6 mg/L), and the fixed dissolved solid (FDS), non-reactivity (NR), appeared very heavy portion by 80.5% (1,659.0 mg/L).

Study on the High Efficiency Design of IE4 Synchronous Reluctance Motor Replacing IE3 Induction Motor (블로워용 IE3 유도전동기 대체 IE4 동기 릴럭턴스 전동기 고효율 설계 연구)

  • Liu, Huai-Cong;Kim, In-Gun;Jeong, Je-Myung;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.3
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    • pp.411-418
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    • 2016
  • In accordance with global energy conservation policies such as MEPS(Minimum Energy Performance Standard), electric motor industry is moving to super-high-efficiency machines and research to develop IE4 (International Energy Efficiency Class4) motors has been launched. In this situation, SynRM (Synchronous Reluctance Motor) has been attracting attention in place of induction motor which hardly provides super premium efficiency. As a result, much research on SynRM is being performed at home and abroad. Also, some products have already been appearing in the market. Compared to induction motor, SynRM has better efficiency per unit area and wider operating range. Although the utilization of control system in synchronous motor results in higher prices, we still need to concentrate on developments of SynRM so as to comply with the new policies. This study demonstrated the electromagnetic design methods of super-premium SynRM while maintaining the frame of existing IE3 induction motor for blower. We documented the design procedures for generating high saliency which is the most essential and mechanical stress analysis is also treated. In conclusion, we proved the validity of our design by manufacturing and testing our SynRM models.