• 한국정밀공학회지
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• 제33권4호
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• pp.257-264
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• 2016

Solid state joining techniques are increasingly applied in a wide range of industrial applications. Friction welding is a solid state welding technique that is used to join similar or dissimilar materials. In this study, friction welding was applied to rotor shaft composed of a disk and a shaft. The disk and shaft were manufactured by hot forging and rolling, respectively. The aim of the study was to predict the structural characteristics during hot forging and friction welding process for rotor shaft of turbo charger. The structural characteristics were determined by heat input and heat affected zone (HAZ) during a short cycle time. Thus, transient FE analysis for hot forging and friction welding was based on heat transfer. The results were used to predict structural characteristics during hot forging and friction welding processes. The prototype of rotor shaft was manufactured by the result-based process parameters.

• Journal of Advanced Marine Engineering and Technology
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• 제11권2호
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• pp.71-81
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• 1987

Nowadays, the high development of industrial technique demands the optimal design of marine structures to be welded under the water, because the underwater welding of the ship hull and marine structures can decrease manpower and cost of production. However there is not available at present any report on fatigue behavior about underwater welded joints. In this paper under tention- tension repeated fatigue stress with frequency of 10 cycles per second by local controlled system, the fatigue strength properties of underwater welded joints of SM41A-2 Plate-to-Plate of 10 mm thickness were experimentally examined. The results obtained were as follows : 1) The fatigue strength of underwater welded joints of SM41A-2 was peaked at the heat input of about 1, 400 joule/mm(180 A, 36 V), while, at the heat input of more than about 1, 100 joule/mm (160 A, 33 V) that of the underwater welds at the higher than cycle of life rather than the lower cycle was higher than that of the base metal but lower than that of the atmosphere welds on account of both cooling and notch effects. 2) The fatigue limit of underwater welds increased with an increase of heat input resulting in a peak of that at the heat input of about 1, 400 joule/mm and then decreased gradually. 3) The fatigue strength at N cycles was peaked between the heat input of about 1, 400 and 1, 700 joule/mm where the strain was rapidly increased. 4) It was confirmed that the optimal zone of heat input condition for obtaining the underwater welds fatigue strength higher than that of the base metal exists, and if out of this zone, the fatigue strength of the underwater welds was lower than that of the base metal because of lack weld penetration, inclusion of slag, voids, etc. 5) By the fatigue test, the underwater welds fractured brittly without visual deformation, so the strain was remarkably less than of the atmosphere welds. 6) The fatigue life factor was peaked at the heat input of about 1, 600 joule/mm (200 A, 36 V) at which the mean strain is a little higher than that of the base metal but quite lower than those of the atmosphere welds, resulting in good underwater welds because both fatigue strength and ductility of the underwater welds are higher than those of the base metal at such heat input.

• 터널과지하공간
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• 제22권3호
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• pp.221-225
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• 2012

마그네슘 합금은 경량화 재료로서 많은 주목을 받고 있으나, 스테인레스 스틸과의 접합이 어려운 문제점이 있다. 본 연구에서는 수중충격파를 이용하여 스테인레스 스틸(SUS304)과 마그네슘 합금(AZ31)의 폭발용접을 수행하고 접합특성에 관한 분석을 수행하였다. SUS304의 두께는 0.5 mm와 1 mm를 사용하였으며, 폭약과 재료의 이격거리는 45 mm, 폭약의 설치경사는 $20^{\circ}$로 하여 실험한 결과, 두 재료의 접합면에서 중간층(resolidified interlayer)이 형성되었다. 중간층의 형성을 억제하기 위하여 폭약과 재료의 거리를 60 mm로 증가시켰으며 폭약의 경사는 $30^{\circ}$으로 변경하여 폭발용접실험을 수행하였다. 그 결과, 폭약과 재료 사이의 간격과 경사각이 증가함에 따라 중간층이 나타나지 않는 경향을 보였다. 이 중간층에 대하여 EPMA분석한 결과, 중간층은 두 금속의 재료가 혼합되어 있는 것으로 확인 되었으며, 경도는 두 금속의 평균 경도에 해당 됨이 확인 되었다.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2004년도 ICCAS
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• pp.1116-1120
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• 2004

In the nuclear power plant, there are several cylindrical vessels such as reactor vessel, pressuriser and so on. The vessels are usually constructed by welding large rolled plates, forged sections or nozzle pipes together. In order to assure the integrity of the vessel, these welds should be periodically inspected using sensors such as ultrasonic transducer or visual cameras. This inspection is usually conducted under water to minimize exposure to the radioactively contaminated vessel walls. The inspections have been performed by using a conventional inspection machine with a big structural sturdy column, however, it is so huge and heavy that maintenance and handling of the machine are extremely difficult. It requires much effort to transport the system to the site and also requires continuous use of the utility's polar crane to move the manipulator into the building and then onto the vessel. Setup beside the vessel requires a large volume of work preparation area and several shifts to complete. In order to resolve these problems, we have developed an underwater mobile robot guided by the laser pointer, and performed a series of experiments both in the mockup and in the real reactor vessel. This paper introduces our robotic inspection system and the laser guidance of the mobile robot as well as the results of the functional test.

• Journal of Ship and Ocean Technology
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• 제1권1호
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• pp.26-34
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• 1997

Under water wet welding is an economically alternative for the repair of offshore structures. In this paper investigations on the fatigue strength of a wet welded pipe structural member have been reported. For the connection a special sleeve patch design has been developed. The joint was fatigue tested. The evaluation of the test was carried out by means of the hot-spot approach with regard to several extrapolation rules of the hot-spot stress. Obtained results have been compared to actual classfication rules and recommendations.

• 한국해양공학회지
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• 제5권1호
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• pp.81-87
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• 1991

In this paper, an attempt has been taken for improving the weldability of wer welds of TMCP steel plate by shielding around weld arc surroundings. The principal results of this experimental investigation can be summarized as follows: 1) The cooling rates resulting from wet wlds with the developed electrode on TMCP steel plate could be lower than that of the non-shieled wet welds. 2) The metallurgical characteristics in umderwater wet welds of TMCP steel plate and the developed electrode could be improved by shielding around weld arc surroundings.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2001년도 춘계학술대회 논문집
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• pp.139-143
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• 2001

Ring-stiffened cylinders are widely used as the pressure hull of submarines and underwater vehicles. For large ring-stiffened cylinders cylindrical shells are fbricated by cold rolling of flat plates and then welding of curved shells. After forming cylinders ring-stiffeners are welded on th the cylinders. Due to these cold roiling and welding initial shape imperfections and residual stresses exists in fabricated ring-stiffened cylinders. It is well known that the initial shape and material imperfections affect the ultimate strength of ring-stiffened cylinders significantly. In this paper previous researches on the effects of initial shape imperfections and residual stresses are briefly reviewed Recently a numerical analysis computer program was developed to predict the ultimate strength of ring-stiffened cylinders subjected to hydrostatic pressure, which is based on the Dynamic Relaxation technique. This program was employed to numerically investigate those effects. The numerical predictions were substantiated with relevant experimental results.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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• pp.281-284
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• 2006

After building a ship in a shipyard, there are so many repeated inspection of welding seam defects and painting status before delivering to the ship's owner. An inspection on the bottom part of a ship in commercial service should be done in every two years for the purpose of safety and for the prevention of ship speed deterioration. conventional welding seam inspection systems are rely on the visual inspection by human or the ultrasonic inspection for the selective part of a ship. This paper suggests a remote controlled inspection system for the examination of large ships or steel structures. The proposed system moves in contact with the ship under inspection and have a CCD camera to provide visual-guidance information to a remotely located human worker. Additionally this system utilizes a weld line tracking algorithm for an optimal position control. We verified the effectiveness of the inspection system by experimental data.

• 한국구조물진단유지관리공학회 논문집
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• 제23권2호
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• pp.44-50
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• 2019

잔교식 안벽의 수중부는 접근이 쉽지 않아서 손상확인이 어려운 곳인데, 최근들어 태풍과 지진이 빈번하게 발생하고 있어 잔교식 안벽 수중부 구조물의 손상 누적으로 인한 붕괴가 우려되는 상황이다. 잔교식 안벽의 붕괴를 방지하고 체계적으로 유지관리하기 위한 방안으로 FBG 센서를 이용한 적용 방법과 안전성 평가 방법을 연구하였다. 잔교식 안벽에 파일로 사용되는 원형 강관에 대한 FBG 센서의 적용 방안을 확인하기 위해 실내실험을 실시하고, 센서를 용접하여 부착하는 방법으로 적용해야 하는 것을 확인하였다. 잔교식 안벽에 대한 구조해석을 수행하여 FBG 센서를 부착하기 위한 최적의 부착위치를 확인하였다. 고정하중에 대한 응력을 구조해석을 하여 계산하고, FBG 센서를 통해 얻은 데이터를 이용하여 활하중에 대한 응력을 계산한 다음에 두 응력을 더해서 파일에 작용하고 있는 응력을 계산하였다. 계산한 응력을 허용응력과 비교하여 파일의 안전성 평가를 수행하였다. 본 연구는 잔교식 안벽의 안전성을 실시간으로 평가하는 방안을 찾기 위한 기초 연구로 수행되었다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2005년도 추계학술발표대회 개요집
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• pp.3-5
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• 2005

Explosion Bulge Test has been carried out in order to evaluate base metal and weldment of high strength steels which used for submarine and aircraft carrier. High strength steels such as DS80/100/130 and PFS80/100 were developed by ADD and POSCO. In future, these materials will be used for the construction of larger submarine and aircraft carrier, and EBT is necessary to certificate hull materials for these. EBT methode in air and underwater was developed by ADD, and this report described the test procedure of EBT and the results of EBT for high strength steels.