• Title/Summary/Keyword: ultrasonic tests

검색결과 314건 처리시간 0.023초

Crack localization by laser-induced narrowband ultrasound and nonlinear ultrasonic modulation

  • Liu, Peipei;Jang, Jinho;Sohn, Hoon
    • Smart Structures and Systems
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    • 제25권3호
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    • pp.301-310
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    • 2020
  • The laser ultrasonic technique is gaining popularity for nondestructive evaluation (NDE) applications because it is a noncontact and couplant-free method and can inspect a target from a remote distance. For the conventional laser ultrasonic techniques, a pulsed laser is often used to generate broadband ultrasonic waves in a target structure. However, for crack detection using nonlinear ultrasonic modulation, it is necessary to generate narrowband ultrasonic waves. In this study, a pulsed laser is shaped into dual-line arrays using a spatial mask and used to simultaneously excite narrowband ultrasonic waves in the target structure at two distinct frequencies. Nonlinear ultrasonic modulation will occur between the two input frequencies when they encounter a fatigue crack existing in the target structure. Then, a nonlinear damage index (DI) is defined as a function of the magnitude of the modulation components and computed over the target structure by taking advantage of laser scanning. Finally, the fatigue crack is detected and localized by visualizing the nonlinear DI over the target structure. Numerical simulations and experimental tests are performed to examine the possibility of generating narrowband ultrasonic waves using the spatial mask. The performance of the proposed fatigue crack localization technique is validated by conducting an experiment with aluminum plates containing real fatigue cracks.

중고 레이저 복합기의 재제조 공정에서 초음파세정을 위한 대체 세정제의 선정 (Selection of Alternative Cleaning Agents for Ultrasonic Cleaning Process in Remanufacturing of Used Laser Copy Machine)

  • 박용배;배재흠;장윤상
    • 청정기술
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    • 제17권2호
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    • pp.117-123
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    • 2011
  • 본 연구에서는 중고 디지털 레이저 복합기의 재제조 과정에 초음파세정공정을 도입하기 위하여 예비실험을 통하여 여러 가지 세정제의 세정성을 평가하고 초음파 세정공정의 공정 변수를 변화시키며 최적의 세정제와 공정변수를 도출하였다. 우선 기존에 현장에서 사용되어 지고 있던 세정제보다 세정효율이 뛰어나고 사용하기 좋은 제품을 찾고자 기존 세정제 (A)와 시판되고 있는 7종의 세정제(B~H)를 선정하여 육안판정법을 이용한 오염물질(유성오일, 토너가루, 구두약)에 대한 세정성 평가를 수행하였다. 또한 선별과정으로 물성 명가 및 거품성 실험을 진행하였다. 각 오염물질에 대한 세정제의 세정성 평가에서 기존에 사용되어지던 A세정제보다 G세정제가 뛰어난 세정효율을 보여주었고, 거품성 평가에서 기존 세정제와 유사한 거품성을 나타내었다. 실제 오염된 레이저 복합기 부품들을 대상으로 예비실험에서 우수한 세정능력을 보여준 세정제를 사용하고 초음파 주파수와 세정시간을 변화시키며 최적 공정변수들을 도출하였다. 28 kHz의 초음파 세정을 이용하여 현장적용을 한 결과 G세정제가 A세정제보다 뛰어난 세정효율을 보여주어 디지털 레이저 복합기 재제조 과정에서의 세정제로서 G세정제가 적합하다고 판단되며 전체적인 재제조 공정의 생산성 및 경제성 향상이 기대된다.

The Change of Ultrasonic Transmission Velocity by Wood Decay

  • Hwang, Won-Joung;Lee, Hyun-Mi;Park, Young-Ran;Lee, Dong-Heub
    • Journal of the Korean Wood Science and Technology
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    • 제42권2호
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    • pp.214-221
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    • 2014
  • The deterioration in wood by the brown-rot fungus (Fomitopsispalustris) and the white-rot fungus (Trametesversicolor) were measured using ultrasonic velocity. Those were used for the decay exposure and 4 wood species of wood as the test specimens, Pinusdensiflora, Larixkaempferi, Pinuskoraiensis and Pinusrigida, were chosen with both the brown- and white-rot culture petridish during 12 weeks. After 12 weeks, the decrease rate of ultrasonic velocity was measured at 10~15%. In both brown- and white-rot exposure experiments, P. rigida showed significant decrease in ultrasonic velocity (20%), L. kaempferi on the other hand did not show decrease in ultrasonic velocity. After the fungal exposure experiment, the inside of specimens was investigated by computer tomography (C/T). After C/T investigation, bending tests were performed.

초음파 가스 유량계 개발 연구 (Study on the development of ultrasonic gas flowmeter)

  • 황원호;박상국;양규홍;장경영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집B
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    • pp.76-81
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    • 2001
  • Ultrasonic flowmeters have more advantages than the conventional method using pressure-difference. In these reasons, many advanced nations are already selling the commercial model. In RIST, we have been developed ultrasonic gas flow meter for the localization since a project was been contracted with POSCO in 1997. This paper describes a new ultrasonic gas flowmeter. This ultrasonic gas flowmeter is developed for accurate measurement of gases in a harsh environmental conditions. It is especially suited for measuring LDG, COG, BFG gases produced in iron & steel making process. In this study, we had developed the commercial model about the first tested model and applied a completed system to the POSCO gas line. Its performance has already well been proven by extensive field tests for several months in POSCO, iron & steel making company.

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Poisson's Ratio Measurement Using a Pair of PVDF Ultrasonic Transducer

  • Vargas, Enrique;Toral, Sergio;Gonzalez, Vicente
    • 비파괴검사학회지
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    • 제29권6호
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    • pp.519-524
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    • 2009
  • This work presents a simple technique to determine the Poisson's ratio of homogeneous solid material using a pair of low cost PVDF ultrasonic transducers. It is based on transducer's property of generating longitudinal and transversal waves depending on the excitation frequency. Mechanical tests were conducted to validate the proposed method, resulting in a good agreement between ultrasonic and mechanical techniques.

기계 구조물의 안정성 평가를 위한 레이저 초음파법 적용 (A Mechanic Structure Safety Evaluation Using Laser-Based Ultrasonics Application)

  • 김재열;송경석;김창현;고명수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.174-179
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    • 2003
  • Non-destructive test on the size and depth of cracks has been required for the safety evaluation of structures. Ultrasonic method based on laser techniques is one of the most popular non-destructive methods which overwhelm PZT based tests. In the present paper, ultrasonic was generated by high powered Q switching Nd:YAG pulse laser. Experiments were carried out using Fabry-Perot interferometer which was intensively discussed in the present study.

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초음파 진동이 알루미늄 합금의 마찰 마모 특성에 미치는 영향 (Effect of Ultrasonic Vibration on the Friction and Wear Characteristics of Aluminum Alloy)

  • 박재남;이철희
    • Tribology and Lubricants
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    • 제34권4호
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    • pp.132-137
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    • 2018
  • Ultrasonic waves are used in various applications in multiple devices, sensors, and high-power machinery, such as processing machines, welders, and cleaners, because the acoustic vibration frequencies are above the human audible frequency range. In ultrasonic machining, electrical energy at a high frequency of 20 kHz or more is converted into mechanical vibration by a vibrator and an amplifier. This technique allows instantaneous separation between a tool and a workpiece during machining, machining by pulse impulse force at the time of re-contact and minimizes the minute elastic deformations of the workpiece and machine tools due to the cutting effect. The Al7075 alloy used in this study is a typical aluminum alloy with superior strength that is mainly used in aircrafts, automobiles, and sporting goods. To investigate the optimal conditions for machining aluminum alloy using ultrasonic vibration, the present experiment utilized the Taguchi orthogonal array method, and the coefficient of friction was analyzed using the characteristics of the Taguchi technique. In ultrasonic friction and abrasion tests, the changes in the friction coefficient were measured in the absence of ultrasonic vibrations and at 28 kHz and 40 kHz. As a result, the most considerable influence on the friction coefficient was found to be the normal load, and the frequency of ultrasonic vibrations increases, the coefficient of friction increases. It was thus confirmed that the amount of wear increases when ultrasonic vibration is applied.

전력용 변압기 초음파 측정시스템 적용 (Application of the Ultrasonic Detection System for the Power Transformer)

  • 권동진;구교선;김재철
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제54권12호
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    • pp.553-557
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    • 2005
  • This paper describes the application results of an ultrasonic detection system for the power transformer. The ultrasonic detection system with 6 sensors was applied to detect partial discharge in a 154kV transformer with a dangerous levels of $C_{2}H_{2},\;C_{2}H_4$ and $CH_{4}$ gases. The ultrasonic detection tests were carried out 2 times, respectively, to confirm the existence and location of the partial discharge in the transformer. As a result of internal inspection, the arc trace between the pressure ring and core due to the partial discharge was found at the estimated position based on the amplitude and arriving time of the ultrasonic signals. Therefore, it was verified that the ultrasonic detection system is effective as a preventive diagnosis method for the power transformer. Also, the reliability of the ultrasonic detection system in detecting partial discharges in the transformer was also confirmed. It is expected, therefore, that the ultrasonic detection system will have beneficial effects on applications and verifications in detecting partial discharges for the power transformer.

초음파 주파수분석법에 의한 발전소 고온배관재료의 크리프손상 평가 (Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Ultrasonic Frequency Analysis Spectrum Method)

  • 정민화;이상국
    • 한국해양공학회지
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    • 제13권2호통권32호
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    • pp.90-98
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    • 1999
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions like high temperature and high pressure for an extended period time. Such material degradation lead to various component faliures causing serious accidents at the plant. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this study, both artificial creep degradation test using life prediction formula and frequency analysis by ultrasonic tests for their preparing creep degraded specimens have been carried out for the purpose of nondestructive evaluation for creep damage which can occur in high-temperature pipelline of fossil power plant. As a result of ultrasonic tests for crept specimens, we confirmed that the high frequency side spectra decrease and central frequency components shift to low frequency bans, and bandwiths decrease as increasing creep damage in backwall echoes.

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Development of a Master-Slave System for Active Endoscope Using a Multi-DOF Ultrasonic Motor

  • Takemura, Kenjiro;Harada, Dai;Maeno, Takashi
    • Transactions on Control, Automation and Systems Engineering
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    • 제4권1호
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    • pp.17-22
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    • 2002
  • Endoscopes for industrial and medical fields are expected to have multi degree-of-freedom (DOF) motions. A multi-DOF ultrasonic motor we developed consists of a spherical rotor and a bar-shaped stator, and the rotor rotates around three perpendicular axes using three natural vibration modes of the stator. In this study, a multi-DOF unilateral master-slave system for active endoscope using the multi-DOF ultrasonic motor is developed. The configurations of master and slave arms for active endoscope are similar, so that an operator can easily handle the master-slave system. First, driving characteristics of the multi-DOF ultrasonic motor are measured in order to design the slave arm and its controller. Next, the master arm and the slave arm are designed. Then, the unilateral feedback controller for the master-slave system is developed. Finally, the motion control tests of rotor are conducted. As a result, the possibility of the endoscope is confirmed.