• Title/Summary/Keyword: ultrasonic system

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The Polishing Characteristics and Development of Ultrasonic Polishing System through Horn Analysis (혼 해석을 통한 초음파 폴리싱 시스템의 개발 및 연마특성)

  • 박병규;김성청;문홍현;이찬호;강연식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.53-60
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    • 2004
  • We have developed and manufactured an experimental ultrasonic polishing machine with frequency of 20kHz at the power of vibration 1.7㎾ for effective ultrasonic polishing in processing of high hardness material. Design of the horn is performed by the FEM analysis. The following conclusions were empirically deduced through experimental results to clarify the major elements which affect the surface roughness during the ultrasonic process by following the experimental plans. The ultrasonic polishing machine has been developed in parts of structure part, ultrasonic generator, vibrator. We were able to process the high hardness material without difficulty as a result of ultrasonic polishing by utilizing the groove added step-type horn. Through analyzing by applying the experimental plans, the rotating speed of the horn was determined to be the major factor in influencing the surface roughness. In the case of ceramic, wafer, we were able to obtain good surface roughness when the feed rate and the ultrasonic output were higher. Because the load on slurry particle increases when the ultrasonic output is higher, the processed surface becomes worse in the case of optical glass.

Aluminum Wire Bonding by Longitudinal Vibration of Ultrasonic Transducer (초음파 트랜스듀서의 종진동을 이용한 알루미늄 와이어 용접)

  • Lee, G.B.;Kim, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.38-45
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    • 1996
  • In recent years, ultrasonic has been widely applied in measurement and industrial fields and its application range has been expanded as a result of continuous research and development. Wire Bonding Machine, an instrument fabricating semi-conductor, makes use of ultrasonic bonding method. Specially, the method utilizes the longitudinal vibration of ultrasonic transducer composed of piezoelectric vibrator and horn. This work investigates the design conditions affecting the dynamic characteristics through the theretical and experimental analysis. It conducts separately the system identification of piezoelectric vibrator in time domain and the modal analysis of horn in frequency domain. The integrated modeling is conducted via a combbination of dynamic identification of piezoelectric vibrator and theroretical analysis of horn. Then comparison is made for theroretical and experimental results of the dynamic characteristics of the ultrasonic transducer comprised of piezoelectric vibrator and horn. Form the results of the comparison we develop the design technique of ultrasonic transducer using dynamic characteristics analysis and propose the possibility of ultrasonic bonding considering the optimal conditions for the longitudinal vibration of ultrasonic transducer and other conditions.

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A Study on the Aluminum Wire Bondingby Using Ultrasonic Vibrator (초음파 진동자를 이용한 알루미늄 와이어 용접에 관한 연구)

  • 김희수;이건복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.571-576
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    • 1994
  • In recent years, ultrasonic has been widely applied in measurement and industrial fields and its application range has been expanded as a result of continuous research and development. Wire Bonding Machine, an instrument fabricating semi-conductor, makes use of ultrasonic bonding method. In order to improve the currently used wire bonding machine using ultrasonic energy, technical accumulation is needed steadily through development of exciting device of ultrasonic composed of piezoelectic vibrator and horn. This study investigates the design conditions affecting the dynamic characteristics through the theoretical and experimental analysis of piezoelectric vibrator and horn, The study conducts separately the system identification of piezoelectric vibrator in time domain and the modal analysis of horn in frequency domain. In theoretical model, the integrated modeling is conducted via a combination of dynamic identification of piezoelectric vibrator and theoretical analysis of horn. Hence comparison is made for theoretical and experimental results of the dynamic characteristics of the ultrasonic transducer composed of piezoelectric vibrator and horn. Form the results of this study we develop the design technique of ultrasonic transducer using dynamic characteristic analysis and propose the possibility of ultrasonic welding considering the optimal condition of the natural frequency and vibration mode of horn.

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A Study on the Irrigation System of Greenwell Using Ultrasonic Mist Fogger System (초음파안개분무시스템을 이용한 벽면녹화 관수시스템 개발 연구)

  • Kim, Kyung-Hoon;Kim, Yong;Sung, Hyun Chan
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.16 no.6
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    • pp.135-143
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    • 2013
  • Ultrasonic mist fogger and the fan were used for investigating the availability of fog circulation system in greenwall and the potential growing ability of the plant. The mist caused by ultrasonic mist fogger was circulated by the fan through the pipeline and supplied to the pots containing plants. Moisture content of the 3 different soils was measured at different irrigation time points. The moisture content of 15-26% in PP and Co soil was maintained at irrigation of 24H, 18H, 12H in a day. Proper growth condition was found in Ardisia pusilla and Hosta plantaginea at the height of L level after 1 month of growth when the plants were irrigated by the fog circulation system. The results suggest that the fog circulation, by ultrasonic mist fogger to the green walls is system of choice for suppling moisture to plants.

Anti-Collision System of Crane Using Neural Network and Ultrasonic (신경망과 초음파를 이용한 크레인의 충돌방지 시스템)

  • Lee, Byeong-Ro;Kim, Hyun-Deok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.12 no.9
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    • pp.1564-1568
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    • 2008
  • The anti-collision system is one of units for effectual operation and safety in crane operation. Most of the system have used ultrasonic to measure position and to prevent collision of crane. But, the anti-collision system using ultrasonic is fallen the reliability of performance by the change of temperature and humidity. Hence, this study proposes neural network applied to anti-collision system to improve accuracy and stability of the measured distance data, and we evaluate performance of the system. In results of experiments, the proposed method was seen that stability and accuracy of data are improved than that of the temperature compensation method.

Generic Procedure Development for the Ultrasonic Examination of Dissimilar Metal Welds in Nuclear Power Plants (원전 이종금속 용접부 초음파 검사 일반 절차서 개발)

  • Yang, Seung Han;Kim, Yong Sik;Yoon, Byung Sik;Guon, Kee Il
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.23-28
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    • 2010
  • To enhance the reliability of ultrasonic testing system, MOST(Ministry of Science and Technology) bulletin 2004-13 was published in 2004.6 requiring performance demonstration in ultrasonic examination and MEST(Ministry of Education, Science and Technology) 2009-37 was published in 2009.9(formerly MOST bulletin 2004-13). In order to meet the MEST bulletin requirement and increase the reliability of ultrasonic testing, all the ultrasonic examination procedure and equipment should be performance demonstrated and qualified. In this paper, generic procedure for the ultrasonic examination of dissimilar metal welds are described and new technique are introduced.

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Nondestructive Evaluation of Creep Damage Materials by using Ultrasonic Spectrum Analysis (초음파 Spectrum 해석에 의한 Creep 손상재의 비파괴평가)

  • Kim, C.I.;Yi, W.;Lim, Y.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.2
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    • pp.42-47
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    • 1991
  • Nondestructive evaluation study was made on creep damage materials by ultrasonic spectrum analysis. The evaluation methods was developed in order to predict the change of ultrasonic attenuation with increasing creep damage. A new algorithm for the improvement of measuring accuracy of ultrasonic attenuation using a spectrum analysis has been developed. Normally, the ultrasonic attenuation is evaluated from 1st and 2nd peak values of the pulse-echo ultrasonic wave. The algorithm developed is incorporated in a measuring system which consists of a personal computer with ultrasonic apparatus and a digital storage oscilloscope. By the spectrum analysis method, it become popssible to describe approximately the attenuation change with increassing creep damage in Cr-Mo-V forging.

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Study on the Development of Ultrasonic Gas Flowmeter (초음파 가스 유량계 개발 연구)

  • Hwang, Won-Ho;Park, Sang-Gug;Jhang, Kyung-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.138-143
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    • 2003
  • Ultrasonic flowmeters have more advantages than the conventional method using pressure-difference. In these reasons, many advanced nations are already selling the commercial model. In RIST, we have been developed ultrasonic gas flow meter for the localization since a project was been contracted with POSCO in 1997. This paper describes a new ultrasonic gas flowmeter. This ultrasonic gas flowmeter is developed for accurate measurement of gases in a harsh environmental conditions. It is especially suited for measuring LDG. COG, BFG gases produced in iron & steel making process. In this study, we had developed the commercial model about the first tested model and applied a completed system to the POSCO gas line. Its performance has been proven by extensive field tests for several months in POSCO, iron & steel making company.

A Study on the Treatment of Shipborne Waste Oils by Ultrasonic Cavitation (초음파 캐비테이션에 의한 선박 폐유 처리에 관한 연구)

  • 한원희;이진열
    • Tribology and Lubricants
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    • v.19 no.5
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    • pp.285-291
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    • 2003
  • Ultrasonic vibrator is an equipment which atomizes and homogenization the oils by breaking the oil particles with ultrasonic cavitation, and would improve the properties. The present study deal with the ultrasonic breaking systems which recycle the shipborne waste oil into usable oil to be burnt. The first place, experimental studies were carried out to investigate the homogenizing effect of the waste oils by ultrasonic cavitation. Variation of the properties(viscosity, specific gravity and pH) and the matrix structures for the various shipborne waste oils were interpreted to analyse the breaking, dispersion effects by ultrasonic cavitation. The experimental results can be useful to the development of waste oil disposing systems.

A Study on the Performance of EFI Engine Used Ultrasonic Energy Adding Fuel System(I) -Attaching Importance to Fuel Characteristics for Ultrasonic- (초음파연료공급장치를 이용한 EFI 기관의 성능에 관한 연구(I) -초음파에 의한 연료의 물성변화를 중심으로-)

  • 윤면근;류정인
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.2
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    • pp.42-49
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    • 1997
  • This experimental study was performed to find fuel property variations of the ultrasonic energy adding gasoline and improve the spray characteristics of the multipoint injector for EFI engine. The cause and effect of the characteristic improvement of the ultrasonic energy adding fuel was found out by the chemical structure analysis (NMR, IR), distillation and viscosity test. The results are obtained that the chemical property of gasoline organizition was changed aromatics to paraffins and branch index as the physical characteristics of gasoline were improved by ultrasonic energy. There were higher distillation and lower viscosity in ultrasonic energy adding gasoline.

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