• Title/Summary/Keyword: ultrasonic guided waves

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Use of Guided Waves for Monitoring Material Conditions in Fossil-Fuel Power Plants (판파를 이용한 화력 발전 설비의 물성 평가)

  • Cho, Youn-Ho;Jung, Kyung-Sik;Lee, Jae-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.695-700
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    • 2010
  • Material properties of the lock plate, which covers the gas-turbine blade, are studied using ultrasonic guided waves. The lock plate is a crucial part of a gas-turbine power plant. The wave velocity and attenuation coefficient are measured to investigate the changes in the material properties under three heat-treatment conditions. Compared to the destructive mechanical tests, the material characterization of Inconel X-750 can be performed more efficiently and nondestructively by using ultrasonic guided waves; this characterization helps identify the changes occurring in its elastic moduli and Poisson's ratio under different heat-treatment conditions. The wave velocity and hardness of Inconel X-750 are proportional to each other. This nondestructive technique for the measurement of material properties can be widely used in various industries to avoid catastrophic failure. It is also expected that the guided-wave technique can be applied as a new cost- and time-saving inspection tool for longer and wider inspection ranges.

Feasibility Study of Sludge Detection inside Pipes Using Torsional Guided Waves (비틀림 유도파를 이용한 배관 슬러지 검출 방법의 현장 적용성 평가)

  • Park, Kyung-Jo
    • Journal of Power System Engineering
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    • v.18 no.5
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    • pp.100-105
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    • 2014
  • It has been previously reported that in principle sludge and blockages can be detected and even characterized by using guided ultrasonic torsional waves, based on an idealized model in which the sludge layer was simplified in terms of geometry and material properties. The work revealed that the presence of a layer inside a pipe scatters the guided wave propagating in the pipe and both the reflection and transmission of the guided wave can be used to effectively detect and characterize the layer. This paper proceeds the work by taking into account more realistic sludge characteristics, including irregular circumferential profiles of the sludge layer and imperfect bonding state between the sludge and the pipe. The influence of these issues is investigated to identify the critical factors that influence the detection and characterization capability of the two measurements.

Inspection of Heat Exchanger Tubing Defects with Ultrasonic Guided Waves (유도초음파를 이용한 열 교환기 튜브 결함 탐상)

  • Shin, Hyeon-Jae;Rose, Joseph L.;Song, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.1-9
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    • 2000
  • This study shows the defect detection and sizing capability of ultrasonic guided waves in the nondestructive inspection of heat exchanger and steam generator tubing. Phase and group velocity dispersion curves for the longitudinal and flexural modes of a sample Inconel tube were presented for the theoretical analysis. EDM(Electric Discharge Machining) wears in tubing under a tube support plate and circumferential laser notches in tubing were detected by an axisymmetric and a non-axisymmetric transducer set up, respectively. EDM wears were detected with L(0, 2), L(0, 3) and L(0, 4) modes and among them L(0, 4) mode was found to be the most sensitive. It was also found that the flexural modes around L(0, 1) mode could be used for the detection and sizing of laser notches in the tubing.

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Ultrasonic guided waves-based fatigue crack detection in a steel I-beam: an experimental study

  • Jiaqi Tu;Xian Xu;Chung Bang Yun;Yuanfeng Duan
    • Smart Structures and Systems
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    • v.31 no.1
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    • pp.13-27
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    • 2023
  • Fatigue crack is a fatal problem for steel structures. Early detection and maintenance can help extend the service life and prevent hazards. This paper presents the ultrasonic guided waves-based (UGWs-based) fatigue crack detection of a steel I-beam. The semi-analytical finite element model has been built to obtain the wave propagation characteristics. Damage indices in both time and frequency domains were analyzed by considering the characteristic variations of UGWs including the amplitude, phase angle, and wave packet energy. The pulse-echo and pitch-catch methods were combined in the detection scheme. Lab-scale experiments were conducted on welded steel I-beams to verify the proposed method. Results show that the damage indices based on the characteristic variations in the time domain can identify and localize the fatigue crack before it enters the rapid growth stage. The damage severity can be reasonably evaluated by analyzing the time-domain damage indices. Two nonlinear damage indices in the frequency domain give earlier warnings of the fatigue crack than the time-domain damage indices do. The identification results based on the above two nonlinear indices are found to be less consistent under various excitation frequencies. More robust nonlinear techniques needed to be searched and tested for early crack detection in steel I-beams in further study.

Nondestructive inspection of spent nuclear fuel storage canisters using shear horizontal guided waves

  • Choi, Sungho;Cho, Hwanjeong;Lissenden, Cliff J.
    • Nuclear Engineering and Technology
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    • v.50 no.6
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    • pp.890-898
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    • 2018
  • Nondestructive inspection (NDI) is an integral part of structural integrity analyses of dry storage casks that house spent nuclear fuel. One significant concern for the structural integrity is stress corrosion cracking in the heat-affected zone of welds in the stainless steel canister that confines the spent fuel. In situ NDI methodology for detection of stress corrosion cracking is investigated, where the inspection uses a delivery robot because of the presence of the harsh environment and geometric constrains inside the cask protecting the canister. Shear horizontal (SH) guided waves that are sensitive to cracks oriented either perpendicular or parallel to the wave vector are used to locate welds and to detect cracks. SH waves are excited and received by electromagnetic acoustic transducers (EMATs) using noncontact ultrasonic transduction and pulse-echo mode. A laboratory-scale canister mock-up is fabricated and inspected using the proposed methodology to evaluate the ability of EMATs to excite and receive SH waves and to locate welds. The EMAT's capability to detect notches from various distances is evaluated on a plate containing 25%-through-thickness surface-breaking notches. Based on the results of the distances at which notch reflections are detectable, NDI coverage for spent nuclear fuel storage canisters is determined.

MODE CONTROL OF GUIDED WAVE IN MAGNETIC HOLLOW CYLINDER USING ELECTROMAGNETIC ACOUSTIC TRANSDUCER ARRAY

  • FURUSAWA, AKINORI;KOJIMA, FUMIO;MORIKAWA, ATSUSHI
    • Nuclear Engineering and Technology
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    • v.47 no.2
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    • pp.196-203
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    • 2015
  • The aim of this work is to demonstrate a method for exciting and receiving torsional and longitudinal mode guided waves with an electromagnetic acoustic transducer (EMAT) ring array. First of all, a three-dimensional guided wave simulator is developed in order to numerically analyze the propagation of the guided wave. The finite difference time domain method is used for the simulator. Second, two guided wave testing systems using an EMAT ring array are provided: one is for torsional mode (T-mode) guided wave and the other is for longitudinal mode (L-mode). The EMATs used in the both systems are the same in design. A method to generate and receive the T- and L-mode guided waves with the same EMAT is proposed. Finally, experimental and numerical results are compared and discussed. The results of experiments and simulation agree well, showing the potential of the EMAT ring array as a mode controllable guided wave transmitter and receiver.

Development of a Guided Wave Technique for the Inspection of a Feeder Pipe in a Pressurized Heavy Water Reactor

  • Cheong, Yong-Moo;Lee, Dong-Hoon;Kim, Sang-Soo;Jung, Hyun-Kyu
    • Corrosion Science and Technology
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    • v.4 no.3
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    • pp.108-113
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    • 2005
  • One of the recent safety issues in the pressurized heavy water reactor (PHWR) is the cracking of the feeder pipe. Because of the limited accessibility to the cracked region and a high dose of radiation exposure, it is difficult to inspect all the pipes with the conventional ultrasonic method. In order to solve this problem, a long-range guided wave technique has been developed. A computer program to calculate the dispersion curves in the pipe was developed and the dispersion curves for the feeder pipes in PHWR plants were determined. Several longitudinal and/or flexural modes were selected from the review of the dispersion curves and an actual experiment has been carried out with the specific alignment of the piezoelectric ultrasonic transducers. They were confirmed as L(0,1)) and/or flexural modes(F(m,2)) by the short time Fourier transformation(STFT) and were sensitive to the circumferential cracks, but not to the axial cracks in the pipe. An electromagnetic acoustic transducers(EMAT) was designed and fabricated for the generation and reception of the torsional guided wave. The axial cracks were detected by a torsional mode(T(0,1)) generated by the EMAT.

Integrity evaluation of rock bolts in the field by using hammer-impact reflection method (해머 타격 반사법을 이용한 현장 록볼트 건전도 평가)

  • Yu, Jung-Doung;Bae, Myeong-Ho;Lee, Yong-Jun;Min, Bok-Ki;Lee, In-Mo;Lee, Jong-Sub
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.11 no.1
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    • pp.47-56
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    • 2009
  • Rock bolts and shotcrete play a crucial role as a main support system in the underground space. Thus, the safety of the underground space may be affected by the defect of rock bolts. In order to evaluate the rock bolt integrity by using non-destructive technique, the transmission method of the guided ultrasonic waves, which are generated by using the piezo disk elements has been successfully performed. The energy generated by the piezo disk elements, however, is not enough for the rock bolts in the field. In addition, the piezo disk elements should be installed at the end of the steel bar during construction of the rock bolts. The purpose of this study is the devolvement of the reflection method, which may generate enough energy, and the application in the field rock bolts. Both laboratory and field tests are carried out. The guided ultrasonic waves with high energy are generated by the hammer impact with the center punch, and the AE sensor is used to measure the reflected guided waves. The received guided waves are analyzed by the wavelet transform. The peak value of the wavelet transform produces the energy velocity, which is used for the evaluation of the rock bolt integrity. The energy velocity increases with an increase in the defect ratio in both laboratory and field rock bolts. This study demonstrates that the hammer-impact reflection method may be a suitable method for the evaluation of the rock bolt in the field.

Nondestructive Evaluation of plate structures using the Ultrasonic Transducer OPMT (OPMT 초음파 트랜스듀서를 이용한 평판구조 이상진단)

  • Kim, Yoon-Young;Cho, Seung-Hyun;Lee, Ju-Seung;Sun, Kyung-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.423-427
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    • 2004
  • In this work, we propose a new ultrasonic damage inspection method in plate structures. The proposed method employs an OPMT (Orientation-adjustable Patch-type Magnetostrictive Transducer) in order to make the ultrasonic waves focused on the specific target point. For experiments, virtual grid points were set up at every 50 mm in an aluminum plate and two OPMTs were used for inspection. If there exists a crack in a plate, the reflected Lamb wave from the crack is measured in addition to the direct waves from the transmitting transducer to the receiving transducer.

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Defect ratio evaluation of the rock bolt grouting using the reflection method of guided ultrasonic waves (유도초음파의 반사법을 이용한 록볼트 그라우팅의 결함비율 평가)

  • Yu, Jung-Doung;Bae, Myeong-Ho;Han, Shin-In;Lee, In-Mo;Lee, Jong-Sub
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.10 no.3
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    • pp.221-232
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    • 2008
  • Rock bolts have been installed into rockmass as a main support system. In order to evaluate the rock bolt integrity using non-destructive technique, the transmission method of the guided ultrasonic wave has been successfully performed. For the transmission method, however, the source for the generation o# guided ultrasonic waves should be installed at the end of the steel bar during construction of the rock bolt in the field. The purpose of this study is to suggest a reflection method that the source and the receiver are installed on the head of the steel bar. The reflection method is compared with the transmission method using non-embedded rock bolts and rock bolts embedded in concrete block. In this experiment, the piezo disc element is used as the source and the AE sensor is used as the receiver. The wavelet transform is applied to determine the energy velocity. The experimental studies show that the reflection method produces almost identical value of the transmission method, and the energy velocity increases with the defect ratio. This study suggests that the reflection method of the guided ultrasonic wave may be a suitable method fur the rock bolt integrity evaluation in the field.

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