• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.195-199
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• 2001

The flow turning process, an incremental forming process, is a cost-effective forming method for axi-symmetric intricate parts to net shape. However, the flow turning process shows a fairly complicated deformation, it is very difficult to obtain satisfactory results. Therefore extensive experimental and analytical research has not been carried out. In this study, an fundamental experiment was conducted to improve productivity with process parameters such as tool path, angle of roller holder($\alpha$), feed rate(v ) and comer radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have an effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distributions of a multistage cup obtained by flow turning process were observed and compared with those of a commercial product produced by conventional deep drawing.

• 한국기계가공학회지
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• 제10권6호
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• pp.22-26
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• 2011

The application of fast tool servo (FTS) for diamond turning has been investigated extensively. This paper focuses on the fabrication of the sinusoidal microstructure on a roller, which generated by a piezoelectric-assisted FTS. The influence of the machining parameters on the microstructure configuration was investigated. The experiment results point out that the configuration of the machined microstructure depends mainly on the spindle speed, the diameter of roller and the driving frequency of FTS. The calculation method of the microstructure dimension was reported. The turning test results show that the diamond tool can be moved up to 1kHz without any reinjected vibration in the machining and the peak-to-valley amplitude of the machined sinusoidal microstructure is about 12<${\mu}m$

• 한국생산제조학회지
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• 제22권4호
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• pp.747-754
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• 2013

This study introduces a recently designed desktop-sized NC turning system and its components. This machine is designed for the ultra-precise turning of parts with a diameter of 0.5-20 mm with minimum space usage for the machine. This study aims to achieve submicron-level accuracy of movements and good rigidity of the machine for precision machining using the desktop-sized machine. The components such as the main machine structure, air bearing servo spindle, and XZ stage with needle roller guides are designed, and the designed machine is built with a PC-based CNC controller. Its static and dynamic stiffness performances and positioning resolutions are tested. Through machining tests with single-crystal diamond tools, a form error less than $0.8{\mu}m$ and surface roughness (Ra) of $0.03{\mu}m$ for workpieces are obtained.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.1081-1086
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• 2008

During the manufacturing process of a propeller for a large scale commercial ships, several times of turn-over process should be required. Propeller turn-over is a indispensible process but not easy because of its heavy weight and complicate shape. Recently, we developed a new type of turn-over system for a large scale propeller. The system consists of turning roller devices, sliding transfer system, clamping devices and so on. In this paper, we described the design process which includes mechanical structure design, dynamic analysis and assembly with a laser tracker.

• 산업기술연구
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• 제17권
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• pp.5-10
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• 1997

Fatigue tests were performed to investigate how much vary the fatigue limit under the different surface conditions on Carbon Steel(SM55C). Four types of specimen which have different surface roughness each other, Series A by turning, Series B by grinding, Series C by polishing and Series D by roller finishing showed the fatigue limit of 265, 320, 335 and 365MPa, respectively. Series D show 36% higher than Series A, which is caused by compressive residential stress on the surface. Therefore, roller finishing machining is helpful not only increase the fatigue limit but also improve the surface roughness. Moreover, to predict the fatigue limit under the conditions of knowing surface roughness and hardness of specimen, ${\sqrt{area}}$ area parameter method is very useful.

• 소성∙가공
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• 제20권8호
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• pp.611-618
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• 2011

Flow forming is an incremental forming process in which rollers are used to form cylindrical parts with repeated turning of both roller and starting material. Both sheet and tube can be used as the starting material. The process is highly useful for producing hollow shaped parts from a tube, with the benefit of the average strain in the final shape being significantly lower than that from a sheet material. In the present study, the flow forming process was studied and optimized for producing a hollow shaped part from seamless steel tube by both experiment and numerical analysis. Upon considering the difficulty of forming seamless steel sheet, the thickness reduction was distributed over several tool paths. In the end, an optimum process condition was attained, and the experiment verified the simulation results.

• 한국산학기술학회논문지
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• 제19권4호
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• pp.571-577
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• 2018

본 선회다짐기는 도로 현장에서 가장 많이 사용하는 다짐 롤러의 다짐 특성을 반영하기 위해 개발된 실내 다짐장비이다. 기존의 충격을 이용한 프록터 다짐과는 달리 압축력과 회전을 통한 전단력을 이용한 현장 롤러의 다짐특성을 모사하였다. 본 연구의 목적은 기존의 프록터 다짐과정에서 얻기 힘든 전단응력 및 다짐중의 밀도변화 특성 등을 선회다짐기를 이용하여 평가하고, 이를 도로설계에 반영할 수 있는 기초자료로 활용하는 것이다. 이러한 선회다짐기를 이용하여 도로 현장 및 지하매설물 시공 시 가장 많이 사용되는 모래 및 노상토의 다짐 특성을 분석 및 평가하였다. 선회다짐기를 이용한 다짐 특성은 기본적으로 선회다짐 횟수와 시편의 높이, 다짐밀도, 간극비, 포화도 및 전단응력이다. 선회다짐 횟수가 증가할수록 시편의 높이는 작아지고, 간극비는 작아지고, 다짐 밀도는 증가하고, 포화도는 증가하며, 전단응력은 커지는 경향을 보였다. 전단응력은 다짐 초기에 200kPa 수준에서 시작하여 선회다짐 횟수 50회 정도가 되면 대략 330-350 kPa 수준으로 증가하였다. 동일한 시편의 경우 함수비가 커짐에 따라 다짐 밀도, 포화도 및 전단응력이 증가하는 경향을 보였다. 선회다짐기를 이용한 다짐은 밀도 및 전단응력 등 도로 설계 시 필요한 물성을 측정할 수 있는 장점을 가지고 있어 이를 도로설계시 반영한다면 더 공학적인 도로설계를 할 수 있을 것이다.