• 동력기계공학회지
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• 제4권4호
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• pp.108-115
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• 2000

The continuous chip in turning operation deteriorates the precision of workpiece and can cause a hazardous condition to operator. Thus the chip form control becomes a very important task for reliable turning process. Using the difference of energy radiated from the chip, the chip form is identified using the neural network of supervised data. The feed mechanism is adjusted in order to break continuous chip according to the result of the chip form recognition and shows a good approach for precision turning operation.

• 반도체디스플레이기술학회지
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• 제16권1호
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• pp.59-64
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• 2017

The general manufacturing problem can be described as the achievement of a predefined product quality with given equipment, cost and time constraints. Unfortunately, for some quality characteristics of a product such as surface roughness it is hard to ensure that these requirements will be met. Stainless steels STS 304 is frequently used as shaft materials in small fiber reinforced polymer(FRP) fishing boats. In this work, the dry turning parameters of STS 304 are optimized by using Taguchi method. The experiments were conducted at three different cutting speeds with three different feed and three different depth of cut. The cutting parameters are optimized using signal to noise ratio and the analysis of variance. The effects of cutting speed and feed on surface roughness was analyzed. The results revealed that the spindle speed is the more significant parameter influencing the surface roughness.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.147-152
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• 2002

The mechanism of the aerosol(mist) generation generally consists of spin-off, splash, and evaporation/condensation. Host researchers showed some theoretical model for predicting the particulate size and generation rate without real cutting in turning operation. These models were based on the spin-off mechanism, and verified good for modeling the process. However, in real machining, the cutting tool destroys the flow direction of the cutting fluid and generate the heat by the relative motion of between tool and workpicee, and so the mass loading of the mist is greatly increased as compared with non-cutting. In this paper, we show some experimental data that the mist formation characteristics of cutting is different from that of non-cutting.

• 한국정밀공학회지
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• 제21권6호
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• pp.69-76
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• 2004

This paper presents a prediction model for the aerosol generation of cutting fluid in turning process. Experimental studies have been carried out in order to identify the characteristics of aerosol generation in non-cutting and cutting cases. The indices of aerosol generation was mass concentration comparable to number generation, which is generally used fur environment criterion. Based on the experimental data, empirical model for predicting aerosol mass concentration of cutting fluid could be obtained by a statistical analysis. This relation shows good agreement with experimental data.

• 한국기계기술학회지
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• 제13권3호
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• pp.31-37
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• 2011

The purpose of this study is to investigate cutting characteristics and wear behavior in SCM440 steel with different cutting tools, CBN(Cubic Boron Nitride) and coated CBN. During the test coated CBN tool especially with TiAlN showed better wear resistance behavior than orginal CBN tools. In the interrupted cutting condition, axial groove affected tool surface with impact force during the turning operation. For advantageous turning parameter in the interrupted process it is recommendable that lower speed. Also surface roughness showed better behavior in the coated CBN tool conditions than normal CBN conditions. Mainly this is caused by reduced friction between material and tool surface with coated layer.

• 한국정밀공학회지
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• 제11권5호
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• pp.189-198
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• 1994

The achievable machining accuracy depends upon the level of the micro-engineering, and the today's accuracy targets are dimensional tolerances in the order of 10nm and surface roughness in the order of 1nm. Such requirements cannot be satisfied by the conventional machining processes. Single point diamond turning is the one of new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting process with a diamond tool and, consequently, to develope a predicting model of a turned surface profile. In order to predict the turned surface profile, a numerical model has been developed. By means of this model, the influence of the operational settings-the material properties of the workpiece, the geometry of the cutting tool and the dynamic behaviour of the lathe-and their influences via the cutting forces upon the surface roughness have been estimated.

• Design & Manufacturing
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• 제18권2호
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• pp.51-56
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• 2024

In this study, a tool was developed for analyzing production lead time in turning operations. It is expected to help to reduce machining time and to identify, for example, tool change intervals. The tool was developed using Visual Basic.Net and features a user-friendly graphical user interface (GUI) that allows users to easily input cutting conditions and calculate the usage time and feeding distance for each cutting tool based on a G-code program. Object-oriented programming techniques were also used to encapsulate and classify complex logic, thereby efficiently organizing and managing the functions and data structures of this analysis tool. The analysis tool provides various outputs. It calculates the use time of each detailed process of the turning operation, the use time of each tool, the use time of each type of feeding, and also generates the data needed for cutting time analysis, which can be visualized in charts. The analysis tool developed in this study is expected to significantly contribute to improving the efficiency of manufacturing processes and increasing productivity, particularly, in the manufacturing of components requiring massive material removal, such as aircraft parts.

• 한국산학기술학회논문지
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• 제16권2호
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• pp.940-946
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• 2015

선삭작업에서 가공 여유각 변경은 가공특성을 변화시킨다. 본 연구에서는 피삭재로 기계구조용탄소강, 크롬믈리브텐강, 스테인리스강을 선택하여 정해진 가공조건으로 재질들의 특색이 어떻게 변화하는지 나타내었다. 피삭재의 재질별 표면거칠기를 알아보기 위하여 촉침식 표면 거칠기 측정기로 측정한 결과 인장강도가 높은 피삭재가 표면거칠기 값이 좋게 나왔다. 또한, 가공 이송속도 0.07 mm/rev와 0.10 mm/rev를 비교하였을 경우, 0.07mm/rev일 때가 재질과 관계없이 표면거칠기가 매우 좋게 나타났다. 선삭 여유각 변경에 따른 표면거칠기를 종합하여 분석하여 보면 3가지 재질 모두 $0.9^{\circ}$일 때 가장 좋은 거칠기 값을 보였으며 $0.3^{\circ}$일 때 가장 나쁜 거칠기 값을 보였다.

• 한국기계가공학회지
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• 제21권8호
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• pp.1-8
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• 2022

Inconel 718 is nickel-based and is increasingly being used as a key component in the nuclear, aerospace, and chemical industries which require high fatigue strength and oxidation, because of its excellent corrosion resistance, heat resistance, and wear resistance. It is a heat-resistant alloy which has excellent mechanical properties; however, material deformation, cracking, and shaking occur because of the high cutting temperature accumulated on the cutting surface during cutting processing, and heat accumulated at the insert boundary. Owing to these characteristics, various studies have been conducted, such as developing a tool exclusively for non-deletion, analyzing tool wear, and developing a tool cooling system. However, the optimization of the cutting process is still insufficient. In this study, the optimal process conditions were derived experimentally by cutting conditions according to the insert type during the cutting of Inconel 718.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2000년도 제31회 춘계학술대회
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• pp.68-75
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• 2000

The development of flexible automation in the manufacturing industry is concerned with production activities performed by unmanned machining system. A major topic relevant to metal-cutting operations is monitoring tool wear, which affects process efficiency and product quality, and implementing automatic tool replacements. In this paper, the measurement of the cutting force components has been found to provide a method for an in-process detection of tool wear. Cutting force components are divided into static and dynamic components in this paper, and the static components of cutting force have been used to detect flank wear. To eliminate the influence of variations in cutting conditions, tools, and workpiece materials, the force modeling is performed for various cutting conditions. The normalized force disparities are defined in this paper, and the relationships between normalized disparity and flank wear are established. Finally, Artificial neural network is used to learn these relationships and detect tool wear. According to the proposed method, the static force components could provide the effective means to detect flank wear for varying cutting conditions in turning operation.