• 제목/요약/키워드: turning operation

검색결과 255건 처리시간 0.033초

고능률 선삭 가공을 위한 가상 가공 기반의 이송량 최적화 (Feed Optimization Based on Virtual Manufacturing for High-Efficiency Turning)

  • 강유구;조재완;김석일
    • 대한기계학회논문집A
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    • 제31권9호
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    • pp.960-966
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    • 2007
  • High-efficient machining, which means to machine a part in the least amount of time, is the most effective tool to improve productivity. In this study, a new feed optimization method based on virtual manufacturing was proposed to realize the high-efficient machining in turning process through the cutting power regulation. The cutting area was evaluated by using the Boolean intersection operation between the cutting tool and workpiece. And the cutting force and power were predicted from the cutting parameters such as feed, depth of cut, spindle speed, specific cutting force, and so on. Especially, the reliability of the proposed optimization method was validated by comparing the predicted and measured cutting forces. The simulation results showed that the proposed optimization method could effectively enhance the productivity in turning process.

표면거칠기와 절삭력을 고려한 Al7075-T0 선삭가공 최적화 (Machining Optimization of Al7075-T0 Turning Process Considering Surface Roughness and Cutting Forces)

  • 정지훈;김정석;김평호;구준영;임학진;이종환
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.842-847
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    • 2012
  • The Response Surface Method(RSM) is used as optimal design technique of experimental conditions. In Al7075-T0 turning operation, the principle cutting force and the Center-line averaged roughness are measured to optimize machining process. In variation of feed, depth of cut and cutting speed, three cutting parameters are evaluated. The optimal cutting conditions of Al7075-T0 turning are suggested by RSM. As a main result, feed is the dominant cutting parameter in this turning process considering surface roughness and cutting force.

선삭공정의 각도변화가 표면거칠기에 미치는 영향에 관한 기초 연구 (A Basic Study on the Surface Roughness in Turning Process Considering Taper Angle Variation)

  • 김동현;최준영;이춘만
    • 한국기계가공학회지
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    • 제10권6호
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    • pp.16-21
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    • 2011
  • In machining operation, the quality of surface finish is an important factor for many turned products. In this paper, surface quality in turning machining considering angle variation has been investigated. To reach this goal, surface quality turning experiments are carried out according to cutting conditions with angle variation. The variable cutting conditions are cutting speed, feed rate and taper angle of workpiece. The surface roughness was measured and the effects of cutting conditions were analyzed by the method of analysis of variance (ANOVA). From the experimental results and ANOVA, it is found that a better surface roughness can be obtained as decreasing feed rate, increasing cutting speed. Taper angle variation has been more influenced by feed rate and cutting speed.

모터의 연성을 고려한 로터리 압축기의 과도진동 해석 (Transient Vibration Analysis of a Rotary Compressor Considering the Coupled Effects of Motor)

  • 정의봉;김정훈;안세진;황선웅
    • 한국소음진동공학회논문집
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    • 제12권11호
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    • pp.847-855
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    • 2002
  • A rotary compressors are used most widely In air-conditioning systems. Noise and vibration of a rotary compressor is an important problems during turning on and off as well as during operating. To estimate the vibration occurring during turning on and off, vibration analysis of a motor-compressor coupled system is required. In this paper, through modeling the motor and solving the forces from the equations of motion of the moving parts, the analysis of vibration of the compressor taking into consideration of the effects of motor and moving parts was performed. The accelerations of accumulator during turning on. turning off and operation are simulated. And simulated accelerations are compared with those of experimental data.

비보호좌회전에서의 간격수락 행태모형 개발 (Development of Gap Acceptance Models for Permitted Left Turn Intersections)

  • 이청원;이동민;황순천
    • 한국도로학회논문집
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    • 제18권5호
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    • pp.95-103
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    • 2016
  • PURPOSES : Permitted left turn is a turning maneuver in which a vehicle turns left using a gap between oncoming vehicles, called gap acceptance, and it enables for more efficient traffic operation at intersections. In Korea, the permitted left turn has not been a common maneuver at signalized or un-signalized intersections. However, many experts and the Police Agency tried to apply this effective turning maneuver at intersections in Korea since 2010. Though the investigation of gap acceptance is significantly important in understanding a driver's behavior at intersections, there have not been many studies about this topic, specifically a study to develop probability models of gap acceptance behavior. METHODS : In this study, the probability model of gap acceptance behavior for a permitted left turn was developed based on observational field studies. To develop the model, seven variables were analyzed including gap, waiting time, traffic volume, conflict-flow vehicle type, left-turning vehicle type, the number of lane, and time. RESULTS : In the final model, gap and left-turning vehicle type were found to be significant influencing factors. CONCLUSIONS : Through this model development, it was concluded that as the gap size increased, the probability of gap acceptance was higher. Moreover, when a left-turning vehicle was a passenger car, the probability of gap acceptance was higher than compared to large size buses or freight cars.

선삭 작업에서 표면조도와 전류소모의 모델링 및 최적화를 위한 반응표면방법론의 응용 (Application of Response Surface Methodology for Modeling and Optimization of Surface Roughness and Electric Current Consumption in Turning Operation)

  • ;오수철
    • 한국기계가공학회지
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    • 제13권4호
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    • pp.56-68
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    • 2014
  • This paper presents an experiment on the modeling, analysis, prediction and optimization of machining parameters used during the turning process of the low-carbon steel known as ST40. The parameters used to develop the model are the cutting speed, the feed rate, and the depth of the cut. The experiments were carried out under various conditions, with three level of parameters and two different treatments for each level (with and without a lubricant), to determine the effects of the parameters on the surface roughness and electric current consumption. These effects were investigated using response surface methodology (RSM). A second-order model is used to predict the values of the surface roughness and the electric current consumption from the results of experiments which collected preliminary data. The results of the experiment and the predictions of the surface roughness and electric current consumption under both treatments were found to be nearly identical. This result shows that the feed rate is the main factor that influences the surface roughness and electric current consumption.

자동 선삭 셀에 적합한 인프로세스 측정/ 검사 시스템 (In-process calibration system suitable for unattended turning cells)

  • 김선호;김선호
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.804-808
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    • 1991
  • In a transfer line with mass production capability, calibration systems are included in the process as a separate dedicated station. However, this method is not appropriate in an unattended FMC with flexibility. As the FMC produces vesatile parts with small batch sizes, more flexible calibration systems are required. In this paper, a calibration/inspection system suitable for an unattended turning cell is introduced. The system has functions of dimension calibration of parts by touch probes, tool wear compensation, and quality monitoring of parts. Furthermore, characteristics of errors in the system are identified and corresponding compensation methodology is suggested. An operation software was developed for efficient use of the system.

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백프로파게이션 알고리즘을 이용한 칩 형태의 인식 (Identification of the Chip Form Using Back Propagation Algorithm)

  • 심재형;권혁준;백인환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.206-211
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    • 1996
  • A major problem in automation of turning operation is the difficulty in obtaining a sufficient and reliable chip control. Therefore it becomes desirable to find a method which can detect the chip form. In this paper, a method of the identification of chip form using output of pyrometer and neural network technique is developed. An efficiency of developed method is examined by experiments in turning and the validity of it is confirmed.

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Azimuth thruster 시스템을 장착한 나라호의 조종성 (The maneuvering characteristics of the research vessel NARA equipped with the azimuth thruster system)

  • 김정창;강일권;이준호;함상준;박치완;김수형
    • 수산해양기술연구
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    • 제53권3호
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    • pp.276-285
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    • 2017
  • The research vessel NARA equipped with an azimuth thruster system was built in 2015. There are few vessels with this propulsion system in Korea. This vessel has two modes such as the normal for maneuvering and the power for investigation, and the other two modes as one axis and two axes on the operating. This type of vessels does not seem to have a clear grasp of the maneuvering character in comparison with the vessel with a conventional propulsion system. So the authors carried out the sea test for the turning, the zigzag and the inclination, and the results are as follows. In turning test, the case of using the two axes mode is much better than the case of using the one axis mode for the elements of turning, such as advance, transfer, tactical diameter and final diameter, but turning hard over the rudder in full speed is very vulnerable to capsize in both modes. In zigzag test, the yaw quicking responsibility index, T is very large excessively, which means a bad counter maneuvering ability, so an operator has to keep in mind that in turning operation. If necessary to avoid collision at head on situation, it may be a more effective method to use the crash astern stop than the turning according to the conditions and circumstances for the shortest stopping distance is very short.

Turning Point Analysis를 이용한 실시간 교통량 변화 검지 방법론 개발 (Methodology for Real-time Detection of Changes in Dynamic Traffic Flow Using Turning Point Analysis)

  • 김형주;장기태;권오훈
    • 대한교통학회지
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    • 제34권3호
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    • pp.278-290
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    • 2016
  • 연속교통류 운영 및 설계에서는 최대통과교통류율에 따른 교통류 상태변화 분석이 중요하다. 최대통과교통류율은 연속교통류 운영상태를 평가함에 있어 기준이 되고 있으며, 병목현상과 같은 지 정체 발생시 최대통과교통류율이 급격히 감소하게 된다. 현재까지 이러한 연속교통류 운영과 관련된 다양한 연구들이 수행되었지만, 변화되는 교통량을 명확하게 식별하지 못하고 있다. 이에 본 연구에서는 교통운영 및 설계 등의 다양한 연구를 수행하는 데 있어 가장 중요한 실시간 교통량 변화 검지 방법론에 대한 연구를 실시한다. 이를 위하여 도시고속도로 자유로 구간의 24시간 레이더검지기의 시계열 자료를 이용하며, 교통류 상태 구분에는 통계적 기법의 일환인 터닝포인트 분석(Tunring Point Analysis, 이하 TPA)를 적용한다. TPA는 베이지안 접근법(bayesian approach)을 이용하며, 차량도착은 포아송 분포로 가정한다. 분석대상 구간에 대한 터닝포인트(Turning Point, 이하 TP)를 도출하였으며, 교통량이 변화되는 시점을 확인할 수 있었다. 또한 실시간 교통상태변화 검지를 위한 방법으로 TP지속시간을 설정하여 분석을 실시하였으며, 실시간으로 교통량의 변화를 검지하였다. 이는 기존의 직관적이고 경험적인 접근법의 한계를 극복할 수 있는 장점을 가지며, 실시간으로 교통량 변화를 식별할 수 있어 램프미터링(ramp-metering), 가변차로 등의 교통운영관리에 적용이 가능하다.