• Title/Summary/Keyword: turning operation

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A Study on Optimal Turning Operation Time for Rotor Stop Condition in Gas Turbine: Based on Field Test of W501 Machines (발전용 가스터빈 Rotor 정지조건별 최적 Turning 운전시간 고찰: 501기종 현장실험 중심으로)

  • Won-Ju Yu;Chang-Yeol Lee
    • Journal of the Korea Safety Management & Science
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    • v.25 no.3
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    • pp.1-7
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    • 2023
  • As the capacity of renewable power generation facilities rapidly increases, the variability of electric power system and gas turbine power generation is also increasing. Therefore, problems may occur that require urgent repair while the gas turbine rotor is stopped. When the gas turbine rotor turning is stopped and then restarted, if the turning period is not appropriate, severe vibration may occur due to rotor bending. As a result of the experiment, it was confirmed that normal operation is possible when the gap data measured at the start of rotor turning after maintenance work is similar to the existing value. And the vibration value at the start of rotor turning was lower as the rotor temperature was lower or the stop period was shorter.

Improvement of Surface Roughness by the Cutting Speed Control for Turning Operation (선삭에서 절삭 속도 제어를 통한 표면 거칠기 향상)

  • Choi, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.23-30
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    • 2008
  • As a basic machining process, turning is a widely used machining process in which a single-point cutting tool removes material from the surface of a rotating material. A common method of evaluating machining performance is to measure the surface roughness. In a turning operation, it is important to select cutting conditions for achieving high cutting performance. As a rule, cutting conditions can be classified into feed rate, depth of cut and insert radius. While cutting process even though cutting conditions are optimized, the average roughness can be deterioration due to wear of the cutting tool edge. In this study, the aim is to maintain the average roughness even though the cutting condition is irregularly changing within the predictable range due to the working environment. First, the surface roughness model influenced by cutting conditions is constructed based on the experimental results in a turning operation, Second, applying the sliding mode control theory to the turning operation model which is composed of the surface roughness model and the motor transfer function, the surface roughness is closed to the desired value. Finally, the effectiveness of this approach is demonstrated through the computer simulation.

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Searching Optimal Cutting Condition for Surface Roughness In Turning Operation on Inconel 718 using Taguchi Method (다구찌 방법을 이용한 Inconel 718 소재의 선삭가공에서 표면거칠기 최적화)

  • Cha, Jin-Hoon;Han, Sang-Bo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.295-300
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    • 2010
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions arc tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

Optimal Cutting Conditions of Surface Roughness for Inconel 718 Alloy in Turning Operation (선삭가공시의 인코넬 718합금의 표면거칠기 최적 절삭조건)

  • Park, Jong-Min;Choi, Won-Sik;Kwon, Soon-hong;Cha, Jinhoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.48-53
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    • 2009
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions are tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

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Adaptive Control for Cutting Force Regulating in Turning Operation (선삭가공에서 절삭력을 일정하게 유지하기 위한 적응제어)

  • 노상현;김진락;김교형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.69-77
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    • 1993
  • Adaptive Control is applied to regulate cutting force in turning operation under varying cutting conditions. Regulation is achieved primarily by adjusting feedrate. Such control leads to better machine utilization and increased tool life. The modeling of adaptive control system in turning operation is presented. The experimental results show that the adaptive PI controller is stable and performs more effective force control over wide range of cutting conditions as compared with the fixed gain PI controller.

Stuides on the Cutting Methods of the Self-feeding Type Combine -on the Mixed Cutting Method (1)-on the Mixed Cutting Method(I) (자탈형 콤바인의 예취작업법에 관한 연구 -혼합예취법을 중심으로 (제1보)-)

  • 최복연
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.18 no.2
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    • pp.4096-4104
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    • 1976
  • This experiment was carried out to investigate the efficient turning method which will be able to use every cutting methods, to calculate the width of the center field which must transpose from rotary cutting method to return cutting method, to investigate the effects of L/W and unit field on the operation efficiency. The results are summarized as follows: 1. In case of cutting in the outer field, the efficient turning method is the "$\alpha$" type turning method (half U-shaped turning method) at the first rotation, is the "$\beta$" type turning method (T-shaped turning method) at the second to fourth rotation. 2. In case of cutting in the inner field, the efficient turning method which takes the least turning time is the "a" type turning method ($\Delta$-shaped turning method). 3. The width of the center field (W') changes by the length-width ratio (L/W) and width (W), W' is 9.0m in case that L/W is 2.5 and W is 30m. 4. The larger L/W and area of unit field (A) become, the more operation efficiency (E) increases, and the limits that E is affected signicantly by L/W is 2 to 3.5 and A is within 5,000$m^2$. within 5,000$m^2$.

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Interpretation of Wood Processing Method by Tool Trace Analysis for Wooden Artifacts Excavated from Imdang-dong Site, Gyeongsan, Korea (경산 임당 유적 출토 목제유물의 도구흔적 분석을 통한 목재 가공 방법의 해석)

  • Lee, Kwang-Hee;Han, Gyu-Seong
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.3
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    • pp.260-269
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    • 2018
  • The purpose of this study is to interpretate the tools and the method of making wooden artifacts by analyzing the trace of tools on the surface of wooden artifacts estimated to be from the 2nd to the 4th century. As a result of analyzing the trace of tools on the surface of 97 items of wood artifacts, it was confirmed that various tools such as rhizome, chisel, claw, hand knife and ax were used to make these artifacts. Particularly, the marks of the turning knife and the turning lathe were confirmed, and it was found that the method of turning operation was used at this time. In addition, it was confirmed that both the Nunjil (tangential process) and the Seonjil (longitudinal process) were used to produce the wooden container artifacts by turning operation. It observes that proper processing method operation was applied to manufacture wooden container artifact depending on its form and intended use.

A Study on the Development of Feature-Based NC Part Programming System 'FeaTURN' for Turning Operation (특징형상을 이용한 NC선반가공 프로그래밍 시스템 'FeaTURN'의 개발에 관한 연구)

  • 강신한;이재원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.38-45
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    • 1993
  • The feature based modeling approach is useful for post-CAD related works such as process planning and NC part programming. This paper describes the development of 'FeaTURN' system which is feature based NC part programming system for turning operation. The programming task in 'FeaTURN' system becomes easy and effective with the assistance of feature icons. The manufacturing attributes can be handled toghther with the features during input procedure. The cutter location data (CLD) is determined by the processor module. The post process module converts the CL data to machine control data (MCD). Also, the system graphically displays the tool path.