• Title/Summary/Keyword: turning

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Cutting state parameter variations caused by tool wear in hard turning (중절삭시 공구마모에 의한 절삭상태변수의 변화)

  • Jang, Dong-Young;Hsiao, Ya-Tsun;Kim, Il-Hae;Kim, Woo-Jung;Han, Dong-Chul
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.653-657
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    • 2000
  • Machining performance in hard turning of hardened AISI M2 steel has been studied. Ceramic tools were used in the cutting tests without coolants and workpiece was prepared by heat treatment to increase its hardness up to Rc 60. Cutting state parameters such as cutting forces, temperature, and tool wear were measured in the experiments and effects of tool wear on cutting states were investigated.

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Comparison of Cutting Characteristics between Cermet, Carbide and Coated Carbide Tools in Turning (선삭가공에서 서멧과 초경 및 코팅 초경공구의 절삭특성 비교)

  • 안동길
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.186-194
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    • 2000
  • The purpose of this study is to investigate the difference in cutting characteristics of cermet, carbide and coated carbide tools in the similar application range via turning test of various conditions. The cermet and carbide tools in the range of ISO P10 grade were developed using optimum compositions with a view to obtaining a high toughness and hardness by PM process. First mechanical properties were characterized on these tools. Experimental results of wear behaviour and resistance to fracturing were presented and discussed in the turning of gray cast iron and alloy steels by cermet, carbide and coated carbide tools. The coated carbide tool shows similar cutting performance compared to the cermet, while the cermet has better combination of wear resistance and toughness of high speed (V=500m/min) cutting in comparison with carbide and coated carbide tools, and also shows a potentiality for cast iron cutting. Fe adhesive behaviour on the tools and surface roughness of workpieces were explained by chemical affinity between tools and workpieces.

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An Adaptive Fuzzy Control System for the Speed Control of the Autonomous Surface Vehicle with Nonaffine Nonlinear Dynamics (비-어파인 비선형 동특성을 갖는 무인 자율 이동 보트의 속도 제어를 위한 적응 퍼지 제어 계통)

  • Park, Young-Hwan;Lee, Jae-Kyung
    • Journal of Institute of Control, Robotics and Systems
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    • v.18 no.1
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    • pp.1-6
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    • 2012
  • In this paper, an adaptive fuzzy control system is proposed for the speed control of the ASV (Autonomous Surface Vehicle) with nonaffine nonlinear system dynamics. We consider the turning speed of the screw propeller to be the control input instead of thrust so that we do not have to know the exact function between turning speed and thrust. But in this case, the ASV becomes a nonaffine nonlinear system because thrust is a nonlinear function of the turning speed. To solve this problem, we propose a Takagi-Sugeno fuzzy-model-based control system and simulation studies are performed. Simulation results show the effectiveness of the proposed control scheme.

A Study on the Automatic Route Tracking Control of Ships (선박 자동 항로추종 제어알고리즘에 관한 연구)

  • 정경열
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.6
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    • pp.920-927
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    • 1998
  • This paper presents a synthetic control algorithm that generates the rudder command angle to track the optimal route which is composed of straight-lines among way-points with keeping a required error limit. The control algorithm comprises three main lgorithms that is a course-keeping algorithm that eliminates the yaw angle difference between optimal route and current route a track-keeping algorithm that tracks the optimal route among way-points and a turning-control algorithm that includes the generation of optimal turning routes and control method. The effectiveness of the proposed control algorithm is assured through computer simulation.

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PERFORMANCE OF RICHARDSON EXTRAPOLATION ON SOME NUMERICAL METHODS FOR A SINGULARLY PERTURBED TURNING POINT PROBLEM WHOSE SOLUTION HAS BOUNDARY LAYERS

  • Munyakazi, Justin B.;Patidar, Kailash C.
    • Journal of the Korean Mathematical Society
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    • v.51 no.4
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    • pp.679-702
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    • 2014
  • Investigation of the numerical solution of singularly perturbed turning point problems dates back to late 1970s. However, due to the presence of layers, not many high order schemes could be developed to solve such problems. On the other hand, one could think of applying the convergence acceleration technique to improve the performance of existing numerical methods. However, that itself posed some challenges. To this end, we design and analyze a novel fitted operator finite difference method (FOFDM) to solve this type of problems. Then we develop a fitted mesh finite difference method (FMFDM). Our detailed convergence analysis shows that this FMFDM is robust with respect to the singular perturbation parameter. Then we investigate the effect of Richardson extrapolation on both of these methods. We observe that, the accuracy is improved in both cases whereas the rate of convergence depends on the particular scheme being used.

A Study on the Limitation of the Action to Avoid Collision for Super Huge Vessel, Based on Result of Her Crash Astern and Turning Tests (초대형선의 충돌피항동작에 관한 고찰 -TURNING AND CRASH ASTERN TEST의 결과를 중심으로-)

  • Koo, Hong
    • Journal of the Korean Institute of Navigation
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    • v.5 no.1
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    • pp.25-35
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    • 1981
  • Since 1960 tankers and bulk carriers have rapidly increased in size up to 500, 000 dwt. in operating as main system of transportation for the international trade at sea, and studies are doing carried out by various groups with a view to increasing the size still further. However, the service speed of these ships has remained almost constant, and steering devices of them have nearly not changed, comparing with regular size of a dry cargo ship. This creats the dituation where stopping distance and advance are proportionally longer for larger ships. In case of collision at sea, these vessels have been arised some serious casualties, such as sinking, fire and oil pollution. This paper analyzers a study for the handling of super huge vessels to avoid collision at sea, basing on the results of the crash astern test and turning test of them.

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Prediction of Cutting Temperature in Flank Face at High Speed Steel in Orthogonal Turning (2차원 선삭시 고속도강 공구의 플랭크면 절삭온도 예측)

  • Jun, Tae-Ok;Bae, Choon--Eak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.222-231
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    • 1996
  • Temperature distribution on the flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junciton imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on flank face of cutting tool with igh speed steel. The analytical results show that the temperature on the top flank face of a tool is higher because of the difference of the friction velocity on each face of the tool.

A Roll-behavior Analysis of SUV in Turning Motion on a Slope (경사면에서 선회운동하는 SUV차량의 롤거동 해석)

  • Bang, Jeonghoon;Lee, Byunghoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.131-137
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    • 2014
  • The SUV has a risk of rollover because of the highness of center of mass. In this paper the roll-behavior of a SUV in turning motion is analyzed. Dynamic model of the vehicle on the slope is developed and simulation is carried out using the software ADAMS/Car. The results show that the relational expression between the ground force acting on the tire and the roll motion is well established. It is also identified that the driving state of the vehicle becomes unstable at the lower or upper position of the slope.

Cutting Force Regulation in Turning Using Sliding Mode Control (슬라이딩 모드 제어기를 응용한 선삭공정 절삭력 제어)

  • 박영빈;김종원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.605-609
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    • 1996
  • Continuous sliding mode control is applied to turning process for cutting force regulation. The highest feedrate compatible with the allowable cutting force is applied in rough cutting process such that maximum productivity is ensured and tool breakage is avoided. The programmed feedrate is overridden after the control algorithm is carried out. However, most CNC lathe manufacturers offer limited number of data bits far feedrate override, thus resulting in nonlinear behavior of the machine tools. Such nonlinearity brings “quantized” effect, and the optimal faedrate is rounded off before being fed into the CNC system. To compensate for this problem, continuous sliding mode control is applied. Conventional switching control law at a sliding surface is replaced by a smooth control interpolation in a selected boundary layer to avoid the excitation of high-frequency dynamics. Simulation results are presented in comparison with those obtained by applying adaptive control.

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Application of Taguchi Method for the Selection of Chip Breaker (칩브레이크 선정을 위한 Taguchi 방법의 적용)

  • 전준용
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.118-125
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    • 1998
  • Chip control is a major problem in automatic machining process, especially in finish turning operation. In this case, chip breaker is one of the important factors to be determined. As unbroken chips are grown. these deteriorate the surface roughness. and proces automation can not be carried out. In this study to get rid of chip curling problem while turning internal hole. optimal chip breaker is selected from the experiment. The experiment is planned with Taguchi's method that is based on the orthogonal arrary of design factors. From the response table. cutting speed, feedrate, depth of cut and tool geometry turn to be major factors affecting chip formation. Then, optimal chip breaker is selected. and this is verified as good enough for chip control from the experiment.

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