• 제목/요약/키워드: turbine blade failure

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WinDS$3000^{TM}$ 시스템의 블레이드 개발 및 시험 (Blade Development and Test of WinDS$3000^{TM}$ System)

  • 이상일;이경우;주완돈;이기학;박종포
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 추계학술대회 논문집
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    • pp.448-448
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    • 2009
  • A new blade has been developed to apply to Doosan 3MW offshore wind turbine named as WinDS3000TM. The 3MW blade has been designed by the concept of slim external shape and optimized structure. High-performance glass fiber reinforced epoxy composites were used as the main material of the blade. The blade was manufactured using vacuum infusion process in order to increase the fiber volume fraction and to reduce micro-porosities. The blade has successfully passed the full-scale blade static test for certification. During the test, micro-failure signal and strain change of the blade were measured using acoustic emission sensors and strain gages. The blade has robust structure and weighs lighter compared to conventional blade since the new blade was designed by optimization process. The 3MW blade will be commercially applied to WinDS$3000^{TM}$ in 2010.

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공통원인고장을 고려한 원전 터빈블레이드 비산빈도계산 (An Investigation of Turbine Blade Ejection Frequency Considering Common Cause Failure in Nuclear Power Plants)

  • 오지용;지문구;황석원
    • 대한기계학회논문집A
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    • 제36권4호
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    • pp.373-378
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    • 2012
  • 본 논문에서는 공통원인고장을 고려하여 증기터빈 비산확률을 평가하였다. 이 과정에서 저속 및 고속에서 터빈 비산물 발생 경로를 제시하고, 고장수목을 활용하여 비산물 발생빈도를 구하였다. 공통원인고 장을 고려하기 위해서 Alpha Factor 방법론을 사용하였다. 순차 및 비순차 시험에 대해서 각각의 빈도를 비교분석 하였으며, 불확실성을 평가하였다. (1) 고속회전에 의한 연성파괴로 발생하는 터빈비산물 방출빈도는 8.005E-7/year로 평가되었다. (2) 만약, 공통원인고장이 고려되면, 시험방식에 따라 11% 및 33%의 방출빈도 증가를 확인하였다. (3) 사용된 CCF 변수의 불확실성을 고려하면, 터빈방출빈도는 90%의 신뢰도 기준 9.35E-7에서 1.13E-6 사이에 존재함을 알 수 있었다.

터빈 동익 Root부 초음파 탐상 (Ultrasonic Flaw Detection of Turbine Blade Roots)

  • 정현규;정민화
    • 비파괴검사학회지
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    • 제13권3호
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    • pp.24-30
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    • 1993
  • 원자력발전소 터빈 계통의 손상중에서 blade의 파손에 따른 원전의 불시 정지가 발생함에 따라 blade 균열 검출을 위한 초음파 검사의 필요성이 증가하고 있다. 그러나 터빈 blade root부 결함 탐지를 위한 초음파검사 방법은 그 형상의 복잡성으로 인하여 검사 기술이 아직 확립되지 자아 검사의 신뢰성 확보에 대한 많은 연구가 요망되고 있다. 본 연구에서는 터빈 blade에 인공 결함을 가공한 다음 초음파 검사시 복잡한 형상을 가진 blade root부 구멍 주위의 결함 검출 능력, skew angle 영향, 실제 결함과 기하학적 신호사이의 신호 구분에 대한 내용를 조사하였으며, 또한 RF 신호수집, 해석을 통하여 신호 분류 특성에 대한 연구도 병행하였다. 실험 결과 pin hole 주위의 초음파 균열 탐지를 위하여 인공 결함이 있는 blade 시편을 이용함으로 결함 검출을 위한 최적 검사조건의 도출이 가능하였고, blade의 복잡형상에 기인한 기하학적 영향을 줄이기 위해서는 skew angle 이 필수적인 것으로 나타났다. 따라서 본 연구 결과를 적용하면 blade root부위의 내부 균열 탐지를 위해 blade 를 해체함이 없이 현장 검사의 신뢰도를 제고할 수 있다.

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Design Load Analysis of Current Power Rotor and Tower Interaction

  • Jo, Chul H.;Lee, Kang-Hee;Hwang, Su-Jin;Lee, Jun-Ho
    • International Journal of Ocean System Engineering
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    • 제3권4호
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    • pp.164-168
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    • 2013
  • Tidal-current power is now recognized as a clean power resource. The turbine blade is the fundamental component of a tidal current power turbine. The kinetic energy available within a tidal current can be converted into rotational power by turbine blades. While in service, turbine blades are generally subjected to cyclic fatigue loading due to their rotation and the rotor-tower interaction. Predicting the fatigue life under a hydrodynamic fatigue load is very important to prevent blade failure while in service. To predict the fatigue life, hydrodynamic load data should be acquired. In this study, the vibration characteristics were analyzed based on three-dimensional unsteady simulations to obtain the cyclic fatigue load. Our results can be applied to the fatigue design of horizontal-axis tidal turbines.

Application of self-healing technique to fibre reinforced polymer wind turbine blade

  • Fifo, Omosola;Ryan, Kevin;Basu, Biswajit
    • Smart Structures and Systems
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    • 제16권4호
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    • pp.593-606
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    • 2015
  • This paper presents a novel concept of healing some of the damages in wind turbine blades (WTBs) such as cracks and delamination. This is achieved through an inherent functioning autonomous repairing system. Such wind turbine blades have the benefit of reduced maintenance cost and increased operational period. Previous techniques of developing autonomous healing systems uses hollow glass fibres (HGFs) to deliver repairing fluids to damaged sites. HGFs have been reported with some limitations like, failure to fracture, which undermines their further usage. The self-healing technique described in this paper represents an advancement in the engineering of the delivery mechanism of a self-healing system. It is analogous to the HGF system but without the HGFs, which are replaced by multiple hollow channels created within the composite, inherently in the FRP matrix at fabrication. An in-house fabricated NACA 4412 WTB incorporating this array of network hollow channels was damaged in flexure and then autonomously repaired using the vascular channels. The blade was re-tested under flexure to ascertain the efficiency of the recovered mechanical properties.

KGT-74소형 가스터빈 블레이드의 진동 신뢰성 평가 (Evaluation of Blades Vibration Reliabilities of KGT-74 Small Gas Turbine)

  • 김영철;이동환;이안성
    • 한국소음진동공학회논문집
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    • 제14권5호
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    • pp.410-415
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    • 2004
  • To ensure a safe operation of the prototype KGT-74 kW small gas turbine, vibrational reliabilities of the compressor 1st, 2nd, and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been carried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000 rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally, 27,900 rpm is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

KGT-74 소형 가스터빈 블레이드의 진동 신뢰성 평가 (Evaluation of Blades Vibration Reliabilities of KGT-74 Small Gas Turbine)

  • 이안성;김영철;이동환;나언주
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.297-302
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    • 2003
  • To ensure a safe operation of the prototype KGT-74 ㎾ small gas turbine, vibrational reliabilities of the compressor 1st, 2nd. and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been tarried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to Judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally. 27,900 rpm Is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

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부유식 다수 풍력 발전기에 작용하는 비대칭 공력 하중의 영향 (Influence of Asymmetric Aerodynamic Loading on Multiple Unit Floating Offshore Wind Turbine)

  • 배윤혁
    • 한국해양공학회지
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    • 제29권3호
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    • pp.255-262
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    • 2015
  • The present study developed a numerical simulation tool for the coupled dynamic analysis of multiple turbines on a single floater (or Multiple Unit Floating Offshore Wind Turbine (MUFOWT)) in the time domain, considering the multiple-turbine aero-blade-tower dynamics and control, mooring dynamics, and platform motions. The numerical tool developed in this study was designed based on and extended from the single-turbine analysis tool FAST to make it suitable for multiple turbines. For the hydrodynamic loadings of floating platform and mooring-line dynamics, the CHARM3D program developed by the authors was incorporated. Thus, the coupled dynamic behavior of a floating base with multiple turbines and mooring lines can be simulated in the time domain. To investigate the effect of asymmetric aerodynamic loading on the global performance and mooring line tensions of the MUFOWT, one turbine failure case with a fully feathered blade pitch angle was simulated and checked. The aerodynamic interference between adjacent turbines, including the wake effect, was not considered in this study to more clearly demonstrate the influence of the asymmetric aerodynamic loading on the MUFOWT. The analysis shows that the unbalanced aerodynamic loading from one turbine in MUFOWT may induce appreciable changes in the performance of the floating platform and mooring system.

열화된 증기 터빈블레이드의 피로강도에 대한 확률론적 해석 (A Stochastic Analysis in Fatigue Strength of Degraded Steam Turbine Blade Steel)

  • 김철수;정화영;김정규
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.262-267
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    • 2001
  • In this study, the Reliability of degraded steam turbine blade was evaluated using the limited fatigue data. The statistical estimation of limited fatigue data implies that some unknown uncertainties which may be involved in fatigue reliability analysis. Therefore, an appropriate distribution in the fatigue strength was determined by the characteristic distribution - linear correlation coefficient, fatigue physics, error parameter. 3-parameter Weibull distribution is the most appropriate distribution to assume for infinite region. The load applied on the blade is mainly tensile. The maximum Von-Mises stress is 219.4 MPa at the steady state service condition. The failure probability($F_p$) derived from the strength-stress interference model using Monte carlo simulation under variable service condition is 0.25% at the 99.99% confidence level.

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항공기엔진용 1단계 터빈블레이드에 대한 파손 연구 (The Study for Fracture in the First Stage Blade of Aircraft Engine)

  • 윤영웅;박형규;김정
    • 한국항공우주학회지
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    • 제46권10호
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    • pp.806-813
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    • 2018
  • 항공기 엔진을 구성하는 부품 중 하나인 블레이드의 파손에 대해 분석하였다. 블레이드의 파손원인과 그 거동은 다양하지만 크게 일시파단과 피로파손의 두가지 형태로 나뉘어진다. 이 논문에서는 전체 거동은 일시파단으로 진행되고 일부 피로 파손된 블레이드에 대해 기술하였고, 특히 고온에서의 블레이드 손상거동을 분석하므로써 사례의 하나로 제시하고자 한다. 분석한 블레이드는 니켈기 초내열 합금으로 외관, 재질, 미세조직, 고온 크리프 특성, 파단면 형상을 각각의 분석장비를 활용하여 손상원인과 거동을 확인하였고, 원재질에서 재현하였다. 고온에서 니켈 합금은 ${\gamma}^{\prime}$ 형상이 변형되고 조직변형(Alloy Depletion)구간이 관찰되며 재질의 기계적 성질, 물성치 등이 저하되고 연화되어 장시간 운용 시 파손될 수 있다. 니켈합금은 고온특성이 좋으나 함유되는 미량원소에 따라 그 물성치가 다양하므로 니켈합금이라 하여도 그 목적에 맞는 세분화된 소재를 사용해야한다.