• Title/Summary/Keyword: turbine bearing

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ANALYSIS OF FLUID CHARACTERISTICS OF THRUST BEARING ON MILLIMETER-SCALE MICRO GAS TURBINE (초소형 가스 터빈용 스러스트 베어링 내의 유동특성 해석)

  • Seo, J.H.;Baek, J.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.258-262
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    • 2010
  • Since MEMS based micro actuators or generating devices showed high efficiency per volume, plenty of research are ongoing. Among them, MEMS based millimeter-scale micro gas turbine is one of the most powerful item for replacing chemical batteries. However, due to MEMS manufacturing technique, it is very difficult that makes wide turbine bearing area. It causes low DN number, so sufficient bearing force is hard to achieve. Thus, the most important issue on micro gas turbine is to design the proper bearing which can keep rotor stable during operation. In order to that, micro-scale gas-lubricated bearing is generally used. In this paper, basic feasibility study of thrust bearing of 10mm diameter turbine is described. Thrust bearing is hydrostatic gas-lubricated type. Numerical simulation is performed with ANSYS CFX 11.0 which is commercial numerical tool. Relationship between bearing inlet pressure and mass flow rate and bearing force is figured while changing bearing gap and number of capillaries. The simulation results will be used for further design of micro gas turbine.

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Analysis of Response Characteristics of journal bearing on Millimeter-scale Micro Gas Turbine using Fluid numerical simulation (초소형 가스 터빈용 저널 베어링 내 유동장 수치해석을 통한 응답특성 분석)

  • Seo, J.H.;Baek, J.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.387-391
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    • 2011
  • Since MEMS based micro actuators or generating devices have high efficiency per volume, plenty of research are ongoing. Among them, MEMS based millimeter-scale micro gas' turbine is one of the most powerful issue for replacing chemical batteries. However, since limiting of MEMS manufacturing technique, it is very difficult that makes wide turbine bearing area. It causes low DN number, so sufficient bearing force is hard to achieve. Thus, the most important issue on micro gas turbine is proper bearing design which can keep rotor stable during operation. In order to that, micro-scale gas-lubricated bearing is generally used. In this paper, basic feasibility study and design of journal bearing for 10mm diameter micro gas turbine is described Journal bearing is hydrostatic gas-lubricated type. Numerical simulation is performed with ANSYS CFX 11.0 which is commercial numerical tool. Repulsive force when there is radial displacement in bearing and returning time is calculated using steady and unsteady cases. Auto re-meshing technic is used for moving mesh unsteady cases which simulate displacement of axis and its movement. The simulation results are used for further design of micro gas turbine, and experiment will be done later.

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Thermohydrodynamic Lubrication Analysis of Journal Bearing on Steam Turbine Shipping Engine Involving the Mixture of Water within Turbine Oil (터빈오일과 물이 혼합될 때 증기터빈 선박엔진 저어널 베어링의 열유체윤활 해석)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.77-87
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    • 2011
  • In this study, using the governing equation for thermohydrodyamic lubrication involving the homogeneous mixture of incompressible fluid derived by based on the principle of continuum mechanics, it is discussed the effects of water within turbine oil on the performance of high speed journal bearing of a steam turbine shipping engine. The governing equation is the general equation being able to be applied on the mixture of Newtonian fluid and non-Newtonian fluid. Here, the fluid viscosity index, n of power-law non-Newtonian fluid is supposed to be 1 for the application of the journal bearing in a steam turbine shipping engine lubricated with the mixture of two Newtonian fluid, for example, water within turbine oil. The results related with the bearing performance are showed.

Characteristics of a Coupled Gas Lubricated Bearing for a Scaled-Up Micro Gas Turbine

  • Lee, Yong Bok;Kwak, Hyunduck;Kim, Chang Ho;Jang, Gun Hee
    • KSTLE International Journal
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    • v.1 no.2
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    • pp.107-112
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    • 2000
  • In case of the limitation of Deep RIE fabrication far Micro Gas Turbine, bearing aspect ratio is limited in very small value. The characteristics such as pressure distribution, load capacity and non-linearity of a short bearing of L/D=0.083 and a conventional bearing of L/D=1.0 with coupled boundary effects are investigated for Micro Gas Turbine bearings. The coupled effect was analyzed by mass conservation at coupled end area. The results, increasing load capacity and non-linearity due to the coupled effect of thrust and journal bearing, are obtained and the selection of journal bearing type is discussed.

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The Effect of Oil-Starvation on the Lubrication Characteristics of High-Speed Bearing: Part I-Ball Bearing (가스터어빈용 고속 베어링의 Oil-Starvation 윤활특성: Part I-Ball Bearing)

  • Kim, Ki-Tae
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.70-75
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    • 1997
  • The lubrication characteristics of high-speed ball bearings at oil-starvation have been investigated empirically using the bearings employed in small industrial gas turbine engines. For the close structural simulation, experiments carried our with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be applied to the design and the development of gas turbine engines. Testing was done by simulating the oil-starvation conditions in engines, such as stopping the oil-supply to the bearing during normal operating, starting without oil-supply at atmospheric temperature, and accelerating with oil-supply at atmospheric temperature. From this study, the relative comparison of the frictional resistance and the resistance due to the bearing cavity oil was demonstrated visually, and the resistance due to the bearing cavity oil was dominant in the resistance of bearing at high speed.

Development of Pump-Drive Turbine with Hydrostatic Bearing for Supercritical CO2 Power Cycle Application (정압 베어링을 적용한 초임계 CO2 발전용 펌프-구동 터빈 개발)

  • Lee, Donghyun;Kim, Byungock;Park, Mooryong;Yoon, Euisoo
    • Tribology and Lubricants
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    • v.36 no.3
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    • pp.153-160
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    • 2020
  • In this paper, we present a hydrostatic bearing design and rotordynamic analysis of a pump-and-drive turbine module for a 250-kW supercritical CO2 cycle application. The pump-and-drive turbine module consists of the pump and turbine wheel, assembled to a shaft supported by two hydrostatic radial and thrust bearings. The rated speed is 21,000 rpm and the rated power is 143 kW. For the bearing operation, we use high-pressure CO2 as the lubricant, which is supplied to the bearing through the orifice restrictor. We calculate the bearing stiffness and flow rate for various orifice diameters, and then select the diameter that provides the maximum bearing stiffness. We also conduct a rotordynamic analysis based on the design parameters of the pump-and-drive turbine module. The predicted Campbell diagram shows that there is no critical speed below the rated speed, owing to the high stiffness of the bearings. Furthermore, the predicted damping ratio indicates that there is no unstable mode. We conduct the operating tests for the pump and drive turbine modules within the supercritical CO2 cycle test loop. The pressurized CO2, at a temperature of 136℃, is supplied to the turbine and we monitor the shaft vibration during the test. The test results show that there is no critical speed below the rated speed, and the shaft vibration is controlled to below 3 ㎛.

Loading Test Results of Wind Turbine Pitch/Yaw Bearing (풍력발전기용 피치/요 베어링의 하중 시험 결과)

  • Nam, Ju-Seok;Kim, Heung-Sub;Lee, Young-Soo;Han, Jeong-Woo
    • Journal of Wind Energy
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    • v.3 no.1
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    • pp.61-67
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    • 2012
  • The loading test of wind turbine pitch and yaw bearings have been conducted using special test rig designed for the test of large slewing bearings. Test type was fatigue test that applied fatigue load to each bearing and followed the defined test process. Measurement data during test were rotational torque and raceway temperature, and inspected key components by disassembling the bearing after all test finished. As a results, the raceway temperature during test did not exceed the operational temperature range of lubricant and rotational torque was reduced as the bearing's rotational cycle increased. In the inspection of key components, some plastic deformation and flaking were detected at some raceway sections while other components such as ball, spacer and seal remain indefective conditions.

Rotordynamic Characteristics of an APU Gas Turbine Rotor-Bearing System Having a Tie Shaft

  • Lee, An-Sung;Lee, Young-Seob
    • Journal of Mechanical Science and Technology
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    • v.15 no.2
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    • pp.152-159
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    • 2001
  • In this paper it is intended to set-up a sound model of the 60,000rpm 100kW prototype APU gas turbine rotor-bearing system, and particularly to investigate the influences of the tie shaft on the rotordynamic characteristics of the entire APU gas turbine rotor-bearing system, employing the dual shaft model. Firstly, a mock-up APU rotor has been constructed to test and verify the model. Analytical natural frequency results have agreed with the corresponding modal test ones to within 5% difference. Then, the rotordynamic characteristics of the prototype APU rotorbearing system have been investigated. Natural vibration and unbalance response analyses results have shown that the inner tie shaft resonance can cause high enough vibration of the outer main rotor shaft. This could be a concern as the rotor journals operate on very thin air film at high speed. It is concluded as a conservative design practice that the inner tie shaft should be explicitly modeled in the rotordynamic analysis of the APU rotor-bearing system.

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A Study on Repair Case of Journal and Bearing Damage for 25MW Industrial Gas Turbine (25MW급 산업용 가스터빈의 저널과 베어링 손상 보수사례에 관한 연구)

  • Kim, Byung Ok;Sun, Kyung Ho;Lee, An Sung
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.6
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    • pp.64-69
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    • 2012
  • This paper deals with the study on repair case of journal shaft and bearing damage in 25MW industrial gas turbine caused by sudden blackout, operation mistake, and logic abnormal, etc. When a serious accident such as journal and bearing damage in a gas turbine occurs, the domestic local companies having the gas turbine are dependent on manufacturer for all maintenance and repair schedule until now. This case study shows that the damaged gas turbine is normally re-operated itself in domestic by establishing repair schedule in a short period of time, repairing damage journal shaft and tilting pad bearings, and performing rotating test for a reliability check. This paper can be regarded as the important case study of emergency test run experience of the refurbished 25MW gas turbine rotor.

Abnormal Vibration of Turbine due to Oil Whip (Oil Whip에 의한 터빈의 이상진동)

  • Koo, Jae-Raeyang;Hwang, Jae-Hyeon
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.539-543
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    • 2001
  • Almost all rotating machinery has bearings. Bearing is one of the most important part of rotating machinery. Vibration of rotating machinery depend on its bearing conditions. Bearing conditions are followings ; oil gap, bearing type, bearing temperature, bearing oil condition. Especially, bearing oil condition influences on rotating machinery vibration directly. In this paper we have discussed the abnormal vibration of turbine due to oil condition. oil whip problem was occured in the certain power plant. and we had sloved this problem through the control of operating values and alignment.

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