• Title/Summary/Keyword: tuning machine process

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Tuning of a PID Controller Using Soft Computing Methodologies Applied to Basis Weight Control in Paper Machine

  • Nagaraj, Balakrishnan;Vijayakumar, Ponnusamy
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.3
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    • pp.1-10
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    • 2011
  • Proportional.Integral.Derivative control schemes continue to provide the simplest and effective solutions to most of the control engineering applications today. However PID controller is poorly tuned in practice with most of the tuning done manually which is difficult and time consuming. This research comes up with a soft computing approach involving Genetic Algorithm, Evolutionary Programming, and Particle Swarm Optimization and Ant colony optimization. The proposed algorithm is used to tune the PID parameters and its performance has been compared with the conventional methods like Ziegler Nichols and Lambda method. The results obtained reflect that use of heuristic algorithm based controller improves the performance of process in terms of time domain specifications, set point tracking, and regulatory changes and also provides an optimum stability. This research addresses comparison of tuning of the PID controller using soft computing techniques on Machine Direction of basics weight control in pulp and paper industry. Compared to other conventional PID tuning methods, the result shows that better performance can be achieved with the soft computing based tuning method. The ability of the designed controller, in terms of tracking set point, is also compared and simulation results are shown.

An Enhanced Technologies of Intelligent HVAC PID Controller by Parameter Tuning based on Machine Learning

  • Kim, Jee Hyun;Cho, Young Im
    • Journal of the Korea Society of Computer and Information
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    • v.22 no.12
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    • pp.27-34
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    • 2017
  • Design of an intelligent controller for efficient control in smart building is one of the effective technologies to reduce energy consumption by reducing response time with keeping comfortable level for inhabitants. In this paper, we focus on how to find major parameters in order to enhance the ability of HVAC(heating, ventilation, air conditioning) PID controller. For the purpose of that, we use machine learning technologies for tuning HVAC devices. We show the simulation results to illustrate the behavioral relation of whole system and each control parameter while learning process.

The accurate measurement of center position and orientation of SMD VR by using machine vision (머신비젼을 이용한 SMD VR의 중심위치와 홈방향 정밀계측)

  • Jhang, Kyung-Young;Kim, Byung-Yup;Han, Chang-Su;Park, Jong-Hyun;Gam, Do-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1339-1347
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    • 1997
  • The automation of final inspection and tuning process in the manufacturing of electric products is hot issue now, because it is the only part that has not been wholey automized yet, mainly due to the difficulties to handle so small size of VR which is the final tuning point in the most of electric products. For the automation of this process, at first the accurate measurement of position and orientation of SMD VR on PCB in real time is strongly needed. In this paper, a new image processing algorithm to detect the center position and orientation of target VR by using machine vision is proposed for automatic final tuning of the 8mm camcoder's performance. In the method, the outline feature of object is used actively. The usefulness of the proposed methods were tested by several experiments, and the results showed enough accuracy for both of position and orientation. Additatively, we discussed about the total visual system construction and preprocessing of image.

Design optimization of turning machine process

  • T. Jagan;S. Elizabeth Amudhini Stephen
    • Coupled systems mechanics
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    • v.13 no.3
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    • pp.219-229
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    • 2024
  • By introducing optimization algorithms into the machining process, product quality can be improved, time saved, and costs reduced. The cutting speed and feed can be handled by the turning machine. The approach of optimizing is used to manage pyrotechnics, Lawler's, greedy, bacterial colony, elephant herding, ant lion, spiral, auction, and pattern search for these ten odd ways. Ten artificial optimization methodologies were used to investigate the time and cost of a turning machine. It has been discovered how to create the optimal turning machine procedure. The best solution approach for the turning machine process problem is found, and the results are verified using ANSYS.

Frequency Characteristics of Micro-cantilever Sensor using Tuning Fork (튜닝포크형 미소 캔틸레버 센서의 주파수 특성)

  • Kim Choong Hyun;Ahn Hyo-Sok
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.35-40
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    • 2005
  • An experimental Investigation of the basic characteristics of a micro-cantilever sensor was performed by inspecting the amplitude and frequency characteristics of a commercial tuning fork (TF). Application of acetone and ethanol with a volume of $1{\mu}l$ on the tine of a vibrating tuning fork causes immediate response in its amplitude and frequency characteristics. It has been shown that the tuning fork has ability to recognize a chemical agent with high sensitivity. The theoretical sensitivity of mass loading is in the range of $\~0.1Hz/ng$. Quartz tuning forks are routinely made using standard microfabrication process, thus suggesting the possibility of microfabrication of micro quart sensors.

A Study on the Parameters Tuning Method of the Fuzzy Power System Stabilizer Using Genetic Algorithm and Simulated Annealing (혼합형 유전 알고리즘을 이용한 퍼지 안정화 제어기의 계수동조 기법에 관한 연구)

  • Lee, Heung-Jae;Im, Chan-Ho
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.49 no.12
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    • pp.589-594
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    • 2000
  • The fuzzy controllers have been applied to the power system stabilizer due to its excellent properties on the nonlinear systems. But the design process of fuzzy controller requires empirical and heuristic knowledge of human experts as well as many trial-and-errors in general. This process is time consuming task. This paper presents an parameters tuning method of the fuzzy power system stabilizer using the genetic algorithm and simulated annealing(SA). The proposed method searches the local minimum point using the simulated annealing algorithm. The proposed method is applied to the one-machine infinite-bus of a power system. Through the comparative simulation with conventional stabilizer and fuzzy stabilizer tuned by genetic algorithm under various operating conditions and system parameters, the robustness of fuzzy stabilizer tuned by proposed method with respect to the nonlinear power system is verified.

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Temperature Control of Injection Molding Machine using PI Controller with Input Restriction (PI 제어기의 입력제한을 이용한 사출 성형기 온도제어)

  • Jang, Yu-Jin
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.3
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    • pp.604-610
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    • 2007
  • Injection molding is the most common method of shaping plastic resins for manufacturing a variety of parts. This injection molding is accomplished by injection molding machines (IMM) which consists of a hewer, a reciprocating screw, barrel assembly, and an injection nozzle. The plastic resin is fed to the machine through the hopper and it should be heated to the target melting temperature, which depends on material properties, as closely as possible with very small temperature overshoot in the barrel. Since the barrel, which has temperature dependent specific heat and thermal conductivity in the operating temperature range, is heated by the several electric heater bands, it is not an easy task to control the temperature of the barrel owing to the interference of neighboring heaters and its material properties. Though PID controller with auto-tuning capability is widely adopted in the nm, the auto-tuning process should be carried out whenever the operating temperature is changed significantly. Recently, though the predictive controller is developed and shows good performance, it has drawbacks: 1. Since the heat transfer modeling process is very complicated and should be carried out again when the barrel is changed, it is somewhat inappropriate in the field. 2. The controller performance is not validated in whole operating temperature range. In this paper, cascade type simple PI controller with input restriction is proposed to find the possibility of controlling the barrel temperature in the whole operating temperature range. It is shown by experiment that the proposed controller shows good performance. This result can be applied to design of PI controller with auto-tuning capability.

Optimal Tuning of Biaxial Servomechanisms Using a Cross-coupled Controller (상호결합제어기를 이용한 2축 서보메커니즘의 최적튜닝)

  • Bae Ho-Kyu;Chung Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1209-1218
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    • 2006
  • Precision servomechanisms are widely used in machine tool, semiconductor and flat panel display industries. It is important to improve contouring accuracy in high-precision servomechanisms. In order to improve the contouring accuracy, cross-coupled control systems have been proposed. However, it is very difficult to select the controller parameters because cross-coupled control systems are multivariable, nonlinear and time-varying systems. In this paper, in order to improve contouring accuracy of a biaxial servomechanism, a cross-coupled controller is adopted and an optimal tuning procedure based on an integrated design concept is proposed. Strict mathematical modeling and identification process of a servomechanism are performed. An optimal tuning problem is formulated as a nonlinear constrained optimization problem including the relevant controller parameters of the servomechanism. The objective of the optimal tuning procedure is to minimize both the contour error and the settling time while satisfying constraints such as the relative stability and maximum overshoot conditions, etc. The effectiveness of the proposed optimal tuning procedure is verified through experiments.

A study on Expert control of Self-Tuning PID Controller (자동 자기 동조 PID 제어기의 전문가 제어)

  • Chai, Chang-Hyun;Lee, Chang-Hoon;Woo, Kwang-Bang
    • Proceedings of the KIEE Conference
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    • 1987.11a
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    • pp.79-81
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    • 1987
  • Expert systems have a variety of potential applications in process control. The application domain ranges from the entire plant system to a single loop system. Both, off-line and real-time problems may be realized. In this paper, expert system is employed as a part of a single control loop of PID Controller with self-tuning. The goal of expert system in the present study is to build up the necessary process knowledge required for efficient control. In order to achieve this process, the development of an expert system and a prototype model is carried out. OPS5, a rule based production system, is utilized in experiment, and common LISP is used for man-machine interface.

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A Study on Algorithm of Checking Errors in Assembly Process of Feed Drive system in NC Machine Tools (NC공작기계 이송기구의 조립시 발생하는 결함의 발견)

  • Park, Jong-Bong
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.2
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    • pp.141-147
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    • 2001
  • This paper presents a developing algorithm of checking errors of feed mechanism in the NC machine tool with DAC method. It is useful to check static and dynamic rigidity with relation between lost motion and current of rotor. For checking error of feed in assembly tuning with machining center proposed checking algorithm is useful.

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