• Title/Summary/Keyword: trip rolling

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Development of 3-dimensional strip rolling analysis

  • Jiang, Zheng-Lian;Park, Hae-Doo;Chung, Jin-Hwan
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.253-256
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    • 1997
  • Through right deduction of theoretical equations and some disposal technique, a 3-dimensional strip rolling coupled analysis software has been successfully developed in this paper, which considers strip plastic deformation and roll elastic deformation simultaneously. The calculated examples with different kinds of rolling conditions all conform to the reality, and results show that the developed 3-dimensional program is applicable to the wide strip.

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Tension Estimation of Interstand Strip in Looperless Hot Rolling Process Using SVR (SVR을 이용한 Looperless 열연 공정에서의 스텐드간 장력 추정)

  • Han, Dong-Chang;Shim, Jun-Hong;Park, Cheol-Jae;Park, Hae-Doo;Lee, Suk-Gyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.10
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    • pp.1007-1011
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    • 2007
  • This paper proposes a novel tension estimation of interstand strip in looperless hot rolling process using SVR(Support Vector Regression). The quality of hot coil which is final product of hot rolling process is substantially decided by tension control of finishing rolling in hot rolling process. The fluctuation of the strip tension in conventional hot rolling process is controlled by the strip tension measured by an inter-stand looper. However, the looper can cause a motor trip and tension hunting in hot rolling process, therefore, alternative method is essential to replace it. In this paper, the mathematical modeling of tension mechanism is implemented to estimate the tension using the proposed SVR algorithm without looper in hot rolling process. The simulation results show a reliable estimation performance and a possibility of tension control using SVR technique.

Manufacturing of Cold-rolled TRIP Steel by Reversion Process (역변태에 의한 냉연 TRIP강의 제조기술)

  • 진광근;정진환;이규영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.356-365
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    • 1999
  • The present study is aimed at developing the TRIP(transformation induced plasticity) aided high strength low carbon steel using reversion process. An excellent combination of elongation over 40% and tensile strength abut 100kgf/$\textrm{mm}^2$ achieved in processing of 0.15C-0.5 Si-6Mn steel by slow heating to intercritial temperature region and accelerated cooling into room temperature. This good combination is caused by TRIP phenomena of retained austenite in steels during deformation. The stability of retained austenite is very important for the good ductility and it depends on the diffusion of carbon and manganeses during heat treatment. The accelerated cooling after holding at annealing temperature retards the formation of pearlite and provides the carbon enrichment in retained austenite in steel, resulting in the increase in elongation of the cold-rolled TRIP steel. On the other hand, heat treating the steel at 600$^{\circ}C$ for 5 hour before cold rolling increases elongation but reduces the amount of retained austenite after reversion processing. It is accounted that the heat treating is effective for the increase in the stability of retained austenite.

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Development of Economical Run Model for High Speed Rolling stock 350 experimental (한국형 고속열차 경계운전 모형 개발)

  • Lee, Tae-Hyung;Park, Choon-Soo
    • Proceedings of the KIEE Conference
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    • 2005.10c
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    • pp.238-240
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    • 2005
  • The Optimization has been performed to search an economical running pattern in the view point of trip time and energy consumption. Fuzzy control model have been applied to build the meta-model. To identify the structure and its parameters of a fuzzy model, fuzzy c-means clustering method and differential evolutionary scheme are utilized, respectively. As a result, two meta-models for trip time and energy consumption were constructed. The optimization to search an economical running pattern was achieved by differential evolutionary scheme. The result shows that the proposed methodology is very efficient and conveniently applicable to the operation of railway system.

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Survey on the Adoptability of IT and Smart Sensor Technologies into the Next-Generation High-Speed Train (차세대 고속전철에 적용할 IT 및 스마트센서 기술의 수용성에 관한 조사 연구)

  • Chang, Duk-Jin;Joh, Won-Il;Kang, Song-Hee;Song, Dahl-Ho
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1988-1998
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    • 2008
  • Performed was a survey to find the level of interest on passenger services using IT and smart sensor technology in connection with High Speed Train development in Korea. The survey respondents were sampled from the KTX passengers, KTX crews, Korail employees, IT or sensor experts, and rolling stock experts. The results of the survey were categorized as importance, urgency/necessity, importance vs urgency/necessity, improvement measure, preferable activities based on the trip length, and inconveniencies. By analyzing the results, service items that can be implemented to the High Speed Train were recognized. The results showed that a passenger tends to expect to have his/her comfort and convenience, an attendant safety and serviceability, a Korail employee information provision and serviceability, an IT/sensor expert technological implementation done, and a rolling stock expert implementation done in practical level.

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Rolling Horizon Implementation for Real-Time Operation of Dynamic Traffic Assignment Model (동적통행배정모형의 실시간 교통상황 반영)

  • SHIN, Seong Il;CHOI, Kee Choo;OH, Young Tae
    • Journal of Korean Society of Transportation
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    • v.20 no.4
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    • pp.135-150
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    • 2002
  • The basic assumption of analytical Dynamic Traffic Assignment models is that traffic demand and network conditions are known as a priori and unchanging during the whole planning horizon. This assumption may not be realistic in the practical traffic situation because traffic demand and network conditions nay vary from time to time. The rolling horizon implementation recognizes a fact : The Prediction of origin-destination(OD) matrices and network conditions is usually more accurate in a short period of time, while further into the whole horizon there exists a substantial uncertainty. In the rolling horizon implementation, therefore, rather than assuming time-dependent OD matrices and network conditions are known at the beginning of the horizon, it is assumed that the deterministic information of OD and traffic conditions for a short period are possessed, whereas information beyond this short period will not be available until the time rolls forward. This paper introduces rolling horizon implementation to enable a multi-class analytical DTA model to respond operationally to dynamic variations of both traffic demand and network conditions. In the paper, implementation procedure is discussed in detail, and practical solutions for some raised issues of 1) unfinished trips and 2) rerouting strategy of these trips, are proposed. Computational examples and results are presented and analyzed.

Effect of Strain Rate on the Anisotropic Deformation Behavior of Advanced High Strength Steel Sheets (변형률속도에 따른 고강도 강판의 이방성 변화에 관한 연구)

  • Huh, J.;Huh, H.;Lee, C.S.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.595-600
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    • 2011
  • This paper investigates the effect of strain rate on the anisotropic deformation behavior of advanced high strength steel sheets. Uniaxial tensile tests were carried out on TRIP590 and DP780 steel sheets at strain rates ranging from 0.001/sec to 100/sec to determine yield stresses and r-values at various loading angles from the reference rolling direction. R-values were determined by the digital image correlation technique. Hill48 and Yld2000-2d yield functions were tested for their capability to describe the plastic deformation anisotropy of the materials. Initial yield loci were constructed using the Yld2000-2d yield function, which adequately described the anisotropic behavior of the materials. The shape of the initial yield loci was found to change with different strain rate, and the anisotropic behavior decreased with increasing strain rate.

Development of Multiclass Assignment For Dynamic Route Guidance Strategy (동적 경로안내전략수행을 위한 다계층 통행배정모형의 개발)

  • Lee, Jun;Lim, Kang-Won;Lee, Young-Ihn;Lim, Yong-Taek
    • Journal of Korean Society of Transportation
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    • v.22 no.7 s.78
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    • pp.91-98
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    • 2004
  • This study focuses on the development of dynamic assignment for evaluation and application for dynamic route guidance strategy. Travelers are classified according to information contents which they received pre/on trip. The first group have no traffic information, so they travel with fixed route. The second group have real-time shortest path and travel according to it. The last group have car navigation system or individual method(cellular phone, PDA-two way communication available) for traffic information on trip. And then they are assigned in accordance with the proposed multiclass dynamic assignment model. At this time the last group is gotten under control with DFS(decentralized feedback strategy). In use of this Process we expect that various traffic information strategy can be tested and also be the key factor for success of ITS, location of VMS(variable message sign), cycle of information, area of traffic information, etc).

Springback Analysis of the Front Side Member with Advanced High Strength Steel (고강도 강판을 적용한 프런트 사이드 멤버의 스프링백 해석)

  • Song J. H.;Kim S. H.;Park S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.106-109
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    • 2005
  • Springback is a common phenomenon in sheet metal forming, caused by the elastic recovery of the internal stresses after removal of the tooling. Recently, advanced high strength steels (AHSS) such as TRIP and DP are finding acceptance in the automotive industry because their superior strength to weight ratio can lead to improved fuel efficiency and assessed crashworthiness of vehicles. The major troubles of the automotive structural members stamped with high strength steel sheets are the tendency of the large amount of springback due to the high yield strength and the tensile strength. The amount of springback is mainly influenced by the type of the yield function and anisotropic model induced by rolling. The discrepancy of the deep drawn product comparing the data of from the product design induced by springback must be compensated at the tool design stage in order to guarantee its function and assembly with other parts. The methodology of compensation of the low shape accuracy induced by large amount of springback is developed by the expert engineer in the industry. Recently, the numerical analysis is introduced in order to predict the amount of springback and to improve the shape accuracy prior to tryout stage of press working. In this paper, the tendency of springback is evaluated with respect to the blank material. The stamping process is analyzed fur the front side member formed with AHSS sheets such as TRIP60 and DP60. The analysis procedure fully covers the binderwrap, stamping, trimming and springback process with the commercial elasto-plastic finite element code LS-DYNA3D.

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Dynamic Tensile Characteristics of the High Strength Steel Sheet for an Auto-body (차체용 고장력 강판의 동적 인장 특성 평가)

  • Kim, Seok-Bong;Huh, Hoon;Shin, Chirl-Soo;Kim, Hyo-Kun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.171-176
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    • 2007
  • An important challenging issue in the automotive industry is the light-weight, safe design and enhancement of crash response of an auto-body structures. These objectives lead to increasing adoption of high strength steel sheet for inner and outer auto-body members. This paper evaluates the dynamic tensile characteristics of high strength steel sheets, HS45R, TRIP60, DP60 and DP100, along the rolling direction and transverse direction. Static tensile tests were carried out at the strain rate of 0.003/sec using the static tensile machine (Instron 5583). Dynamic tensile tests were carried out at the range of strain rate from 0.1/sec to 200/sec using a high speed material testing machine developed. The tensile tests acquire stress-strain relation and strain rate sensitivity of each material. The experimental results show two important aspects for high strength steels: the flow stress increases as strain rate increases; the strain hardening decreases as the tensile stress increases. The experiments also produce interesting results that the elongation does not decrease even when the strain rate increases.