• Proceedings of the KIEE Conference
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• 1999.11b
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• pp.389-391
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• 1999

Recently, the application of the linear machine for industrial field is remarkable increased, especially for the gantry machine. machine tool system and CNC. In these application fields. high precise position control performance is essentially required in both the steady and transient state. And linear machine is necessary for high-precision processing and manipulation when relatively high forces are involved. This paper presents the new unified PID position control algorithm which have rare sensitivity to disturbance, which the gain adjusting process is simple. Also this paper investigates the use of the New Unified PID control to design for high stiffness. Through the experimental results, it is shown that the proposed algorithm has high dynamic characteristic for the linear machine application field nevertheless of its simple structure.

• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.434-434
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• 2000

It is the main problem to measure the position and orientation of a robot end effector for the calibration of robots. The calibration methods can be used as a tool to improve the accuracy of robots without change of the arm or control architecture of robots. But such calibration methods require the accurate measurements. Dynamic measurement of position and orientation Provides a solution of this problem and improves dynamic accuracy by dynamic calibration o( robots. This paper describes the development o( the laser tracking system capable of determining the static and dynamic performance of industrial robots. The structure and system components are presented and basic experimental results are included to demonstrate the instrument performance. The system can be applied to the remote controlled mobile robots as weil as the calibration of robots.

• Journal of the Society of Naval Architects of Korea
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• v.44 no.2 s.152
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• pp.198-209
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• 2007

In this paper, we present the gouging and collision-free tool-path generation for manufacturing model propellers using the 5-axis NC machine. Because it takes much time to generate tool-paths when we use general purpose CAD/CAM systems, a specific system would be necessary for marine propellers. Overall manufacturing process is composed of two steps: roughcut and finishcut steps. The roughcut is conducted using only 3-axis for efficient machining and the finishcut is done using 5-axis for avoiding collision. The tool-path that might happen to gouging is searched and the tool position is also decided for avoiding interference between the tool and the propeller blades. The present algorithm is applied extensively to the surface piercing propellers. Some results are demonstrated for its validation.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.4 no.2
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• pp.31-37
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• 1995

This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE signal. when rcutting SM45C by End mill in machining center. First of all, end mill have a problem that position of sensor sticking because it is revolution tool, but I think that it can be bained specific character according to sticking Sensor in the Vise. Consequently, the following results have been obtained; 1. Each cutting speed of feed rate over 0.1mm had a tendency to increase linearly according to the RMSAE 2. The level of AE signal at the same cutting area was more sensitive to depth of cut tharn the variation of feed rate 3. In the range of cutting duringqr about 75minqr atqr cutting speed 27m/min flankqr wear turns up aboutqr 0.21mm, aboutqr 0.29mm in the caseqr of about 65minqr at 33/min, qr hereby RMSAE increased rapidly at 0.2mm flank wear, also AE-HIT and CUM-CNTS.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.04a
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• pp.347-353
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• 2004

Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed high acceleration and good positioning accuracy. In addiction, Linear motor for high qualify machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 1,900N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust ripple by detent force and motor dynamics as well.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.4
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• pp.102-106
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• 2002

Development of high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of the tool change time as well as rapid travel time can enhance the productivity. However, the high speed feed drive system generates more heat in nature, which leads thermal expansion that has adverse effects on the accuracy of machined parts. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach. The results showed the machining accuracy could be maintained to better than $\pm$ 5$\mu\textrm{m}$ while using this sensor.

• Proceedings of the KSME Conference
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• 2001.11a
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• pp.734-739
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• 2001

In this paper, we develop a six-axes machining center tool(MCT) and CAD/CAM system. The MCT consists of two mechanical parts, i.e., a X-Y-Z Cartesian coordinate typed MCT and a parallel-typed tilting table. Kinematics and singularity are accomplished to design the parallel-typed tilting table, and CAD/CAM system is developed for the six-axes MCT, which requires the commands of position as well as orientation for machining of complex shape. The CAD/CAM system has a tool path generator, a NC code generator and a graphic simulator. This paper designs the parallel-typed tilting table to meet the desired specification and presents the results of tool path, NC code and graphic simulation.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.956-961
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• 2003

Recently, environmental pollution has become a significant problem in industry and many researches have been investigated in order to preserve the environment. Environmentally conscious machining and technology have more and more important position in machining process. In the milling process, the cutting fluid has greatly bad influence on the environment. In this study, the machining of blade parts(12Cr steel) using the cutting fluid, compressed cold air and oil mist etc., also, the productivity and the surface topography was improved by using new end-mil tool considering tool material and shape.

• Korean Journal of Computational Design and Engineering
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• v.5 no.4
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• pp.393-402
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• 2000

Recently 5-axis NC machines are widely used in Korea. Since 5-axis machines have two more degrees of freedom than 3-axis machines, it is very important to find desirable tool positions(locations and orientations) in order to make an efficient use of expensive 5-axis NC machines. In this research an algorithm to determine “optimal” tool positions for 5-axis machining of sculptured surfaces is developed. For given CC(Cutter Contact) points, this algorithm determines the cutter axis vectors which minimize cusp heights and satisfy constraints. To solve the optimal problem, we deal with following major issues: (1) an approximation method of a cusp height as a measure of optimality (2) Identifying some properties of the optimal problem (3) a search method for the optimal points using the properties. By using a polyhedral model as a machining surface, this algorithm applies to sculptured surfaces covering: overhanged surface.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.334-339
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• 2004

Ultraprecision machining and MEMS technology have been taken more and more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro parts to micro products. Also, the method of micro-grooving using micro endmilling is used widely owing to many merit, but has problems of precision and quality of products due to tool wear and tool fracture. This investigation deals with state monitoring using acoustic emission(AE) signal in the micro-grooving. Characteristic evaluation of AE raw signal, AE hit and frequency analysis for state monitoring is also presented in the paper.