• Title/Summary/Keyword: tool material

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Characterization of Fiber Pull-out in Orthogonal Cutting of Glass fiber Reinforced Plastics

  • Park, Gi-Heung
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.10a
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    • pp.113-117
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    • 2003
  • The reliability of machined fiber reinforced composites (FRC) in high strength applications and the safety in using these components are often critically dependent upon the quality of surface produced by machining since the surface layer may drastically affect the strength and chemical resistance of the material [1,2,3,4]. Current study will discuss the characterization of fiber pull-out in orthogonal cutting of a fiber-matrix composite materials. A sparsely distributed idealized model composite material, namely a glass reinforced polyester (GFRP) was used as workpiece. Analysis method employs a force sensor and the signals from the sensor are processed using AR time series model. The experimental correlation between the fiber pull-out and the AR coefficients is examined first and effects of fiber orientation, cutting parameters and tool geometry on the fiber pull-out are also discussed.

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A Study on the Formability Factors of Axisymmetric Multi-Stage Deep Drawing Processes (축대칭 다단계 딥드로잉 공정의 성형인자에 대한 연구)

  • 여은구;조선형;이용신
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.280-285
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    • 2001
  • A good drawability of material itself is required. To improve the formability in deep drawing process. Besides that bending resistance should be reduced by increasing die round appropriately, drawing load should be minimized by improving the lubricant condition between die and material, and breaking load should be increased by selecting a pertinent punch round and by augmenting the friction resistance in Punch. In this study, a multi-stage deep drawing process is analyzed using ABAQUS, the effects of formability factors. Such as die shoulder radius, punch-die clearance and friction coefficient are investigated.

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Vibration Control of Beam Containing ER Fluid Using PPF Control Scheme (PPF 제어기법을 적용한 전기점성유체가 함유된 보의 진동제어)

  • Yun Shin-Il;Chin Do-Hun;Yoon Moon-Chul
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.32-37
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    • 2005
  • Several types of smart materials and control scheme are available to adjust the structure actively in various external disturbances. A control scheme was introduced for a specific material. But the effectiveness of the control scheme has some limitation according to the choice of the smart materials and the response of the structure. The ER(Electrorheological) fluid is adequate for a large control force, and the PZT(lead zirconate titanate) patches are suitable for small but arbitrary control force at any point of the structure. It can be used for active control of structure by changing the dynamic characteristics of the structure. But it has some difficulty in suppressing the excited vibration in broad band. To compensate this resonance of the controlled structure, a hybrid controller was constructed using PPF(Positive position feedback) control with PZT and ER fluid control.

Degradation Estimation Of Material by Barkhausen Noise Analysis (바크하우젠 노이즈 해석에 의한 재료의 열화도 평가)

  • Lee Myung Ho
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.38-46
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    • 2005
  • The destructive method is reliable and widely used for the estimation of material degradation but it have time-consuming and a great difficulty in preparing specimens from in-service industrial facilities. Therefore, the estimation of degraded structural materials used at high temperature by nondestructive evaluation such as electric resistance method, replica method, Barkhausen noise method, electro-chemical method and ultrasonic method are strongly desired. In this study, various nondestructive evaluation(NDE) parameters of the Barkhausen noise method, such as MPA(Maximum Peak Amplitude), RMS, IABNS(Internal Area of Barkhausen Noise on Signal) and average amplitude of frequency spectrum are investigated and correlated with thermal damage level of 2.25cr-1.0Mo steel using wavelet analysis. Those parameters tend to increase while thermal degradation proceeds. It also turns out that the wavelet technique can help to reduce experimental false call in data analysis.

Tribological Characteristics with Purity Zirconia of Compression Ring Materials in Piston (피스톤 압축 링 재료의 지르코니아 순도에 따른 트라이볼로지 특성)

  • Oh, Seong-Mo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.91-96
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    • 2006
  • The friction and wear properties of ceramics are very important in the applications to engineering ceramic parts such as seal rings, pump parts, automobile meter parts, and so on. In this study, the effects of each other purity on the mechanical and tribological properties of purity zirconia ceramics were investigated. Also in order to determine the effects of sliding distance, sliding speed, contact load, friction coefficient, the amount of worn out material at a certain time, and the prepared composites were measured. Crystalline phases and microstructure were examined with XRD and SEM. The results show that we obtained the good properties of friction coefficient and wear resistance at the purity 99.5% of zirconia. than this of the purity 95% were great at the wear amount of worn out material.

A Study on Degradation Estimation of 2.25Cr-1Mo Steel Using Ultrasonic Lamb Wave (램파를 이용한 2.25Cr-lMo재의 열화평가에 관한 연구)

  • 이상용;박익근;박은수;권숙인;조윤호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.324-329
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    • 2001
  • The destructive method is reliable and widely used for the estimation of material degradation but, it have time-consuming and a great difficulty in preparing specimens from in-service industrial facilities. Therefore, the estimation of degraded structural materials by nondestructive evaluation is strongly desired. In this paper, the use of guided wave was suggested for the evaluation of thermally damaged 2.25 Cr-lMo steel as an alternative way to compensate for limitations of fracture tests. The observation of microstructure variations of the material including carbide precipitation increase and spheroidization near grain boundary was conducted and the correlation with the guided wave features such as energy loss ratio and group velocity changes was investigated. Through this study, the feasibility of ultrasonic guided wave evaluation for thermally damaged materials was explored.

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Study on surface roughness by extrusion quantity at FDM (응착조형법(FDM)에서 주사량이 시제품의 표면거칠기에 미치는 영향)

  • 전재억;김준안;정진서;하만경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.387-392
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    • 2001
  • Fused deposition(FD) modeling by Stratasys Inc., is one of the material deposition subfamilies of solid freeform fabrication(SFF) technologies. In this process, build material in the form of a flexible filament, is heated to a semi-liquid state and extruded from a robotically controlled deposition head onto a fixtureless table in a temperature controlled environment. The position of nozzle is computer controlled relative to the base, which allows geometric complex models to be made to precise dimensions. FDM provide what the part was directly tested by the worker. It provide believable data. This study is experiment on surface roughness of part at FDM

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High Speed Machining of Difficult-to-cut Material using Ball Endmill (볼 엔드밀을 이용한 난삭재의 고속가공 특성)

  • 손창수;강명창;이득우;김종관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.139-142
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    • 1995
  • Inconel 718 is one of the most difficut workpiece for machining, So it is necessary to evaluate the machining characteristics of Inconel 718 In this study, High speed machining of this material was carried out with Tin coated WC ball endmill and TiN coated HSS ball endmill. The cutting force and shape of machined surface and cip type were investigated according to variation of cutting speed,feed rate and depth of cut

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Mathematical Modeling for the Depth of Deformed Layer in Machining (가공변질층 깊이의 수학적 모델링)

  • 박영우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.247-250
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    • 1995
  • The development and empirical validation of a mathematical model for predicting the depth of deformed layer in a machined surface are presented. The main assumption for develioping this model is that there is a linear relationship between plastic strain and the depth to which it extends. The model relates the work required to shear the workpice material to the work needed to compress the workpiece material ahead of the cutting tool. The results show that the percent difference between the calculated and the measured depth of deformed layer ranges form 4 percent to 19 percent. An improvement of the model is suggested through application of actual distribution data of plastic strain.

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Discrete element modeling of masonry structures: Validation and application

  • Pulatsu, Bora;Bretas, Eduardo M.;Lourenco, Paulo B.
    • Earthquakes and Structures
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    • v.11 no.4
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    • pp.563-582
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    • 2016
  • The failure mechanism and maximum collapse load of masonry structures may change significantly under static and dynamic excitations depending on their internal arrangement and material properties. Hence, it is important to understand correctly the nonlinear behavior of masonry structures in order to adequately assess their safety and propose efficient strengthening measures, especially for historical constructions. The discrete element method (DEM) can play an important role in these studies. This paper discusses possible collapse mechanisms and provides a set of parametric analyses by considering the influence of material properties and cross section morphologies on the out of plane strength of masonry walls. Detailed modeling of masonry structures may affect their mechanical strength and displacement capacity. In particular, the structural behavior of stacked and rubble masonry walls, portal frames, simple combinations of masonry piers and arches, and a real structure is discussed using DEM. It is further demonstrated that this structural analysis tool allows obtaining excellent results in the description of the nonlinear behavior of masonry structures.