• Title/Summary/Keyword: tool material

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An Experimental Study of Al2017 on Characteristics of the Surface Roughness in Machining Center Processing (머시닝센터 가공에서 Al2017의 표면거칠기 특성에 관한 실험적 연구)

  • Kim, Chan-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.68-72
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    • 2012
  • Al2017 is typical Duralumin of self-hardening aluminum alloy. It is lightweight, formability and machinability so throughout the industries have widely used automobile, electronics, semiconductor and aircraft as material. A variety of CNC machine tool processing technology, scientific principles and experience have been studied in order to increase accuracy and productivity. Using a machining center is to constant amount of side step and cutting characteristics studied changing depth of cut, revolution per minute and feed rate.

A Study on the effects of surface roughness in CNC lathe over various cutting conditions (CNC 선반가공에서 절삭조건들이 표면 거칠기에 미치는 영향에 관한 연구)

  • 심재주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.184-189
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    • 1998
  • In the CNC lathe working, the study of the effects of various cutting conditions on cut surface roughness is less active than that of the ordinary latee. After lathe working of SM45C, a carbon steel material for machine structure, its surface roughness was measured using a stylus surface roughness tester. In most cases, good surface roughness was obtained over 160m/min cutting speed and then the proper cutting depth was found as 1.0~1.5mm.

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Automatically Bending Process control for Shaft Straightening Machine (축교정기를 위한 자동굽힘공정제어기 설계)

  • 김승철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.54-59
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    • 1998
  • In order to minimize straightness error of deflected shafts, a automatically bending process control system is designed, fabricated, and studied. The multi-step straightening process and the three-point bending process are developed for the geometric adaptive straightness control. Load-deflection relationship, on-line identification of variations of material properties, on-line springback prediction, and studied for the three-point bending processes. Selection of a loading point supporting condition are derved form fuzzy inference and fuzzy self-learning method in the multi-step straighternign process. Automatic straightening machine is fabricated by using the develped ideas. Validity of the proposed system si verified through experiments.

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Production Scheduling for a Flexible Manufacturing Cell

  • 최정상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.209-213
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    • 1998
  • This study considers flowshop scheduling problem related to flexible maufacturing cell in which consists of two machining centers, robots for loading/unloading, and an automated guided vehicle(AGV) for material handling between two machining centers. Because no machinng center has buffer storage for work in process, a machining center can not release a finished job until the empty AGV is available at that machining center. While the AGV cannot tranfer an unfinished job to a machining center until the machining center empty. In this paper, an new heuristic algorithm is given to find the sequence that minimize their makespan.

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A1-Si합금의 Si경면석출 가공에 관한 연구(l) -처적 절삭조건의 선정-

  • 이은상;김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.60-65
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    • 1992
  • A hypereutectic Aluminum-Silicon Alloyis widely used in the parts of automobile because of high-resistance and good strength. In this study, the cutting of a hypereutectic A1-Si alloy (A390) for extraction of Si particle was experimentally investigatec. By proper selection of cutting tool material and optimization of cutting conditions economical machining of this alloy is achieved. The surface roughness relate closely with the feed rate and cutting speed.

Wire-cut 방전가공에서 가공조건이 표면거칠기에 미치는 영향

  • 유중학;최만성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.109-114
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    • 1992
  • This paper describes an effect of operating condition on surface roughness in wire-cut FDM. The experimental values of surface roughness were measured by the test pieces under the condition of changing. On time, Off time, and Feed rate after fixing other conditions. The material of the test pieces is the alloy tool steel(STD 11) and was used after heat treatment. The results are as follows: 1. The surface roughness became rapidly worse according to the increase of On time and Feed rate. 2. The surface roughness became slowly better according to the increase of Off time.

Development of Shearing Mechanism for Without Burr (Burr 없는 전단을 위한 전단기구 개발)

  • 강대철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.573-578
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    • 2000
  • Recently, Tailor Welded Blanks(TWB) is widely used in automotive industry since the transformation characteristics of its material can be changed. However, clearance between welding surface becomes the important factor which affect the quality of the laser weld, causing difficulties in preparing the sheet. The objective of this paper is to systematically evaluate the effects of previously presented fracture criterion and shearing condition on precise mechanical shearing simulation result. Also predict the optimum shearing condition, effect of shearing condition such as clearance and punch radius on the shear plane shape was evaluated.

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Experimental Study on the Parameters Affect Cylindrical Cup Drawing Process (원형컵 드로잉 공정에 미치는 영향인지에 관한 실험적 연구)

  • 정동원;양경부;김광희
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.449-453
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    • 1999
  • Sheet metal forming process is a non-linearity problem which is affected by various process variables, such as geometric shape of punch and die, frictional characteristic, etc.. Therefore, the knowledge of the influence of the process variables is needed in the design of sheet metal working processes. In this paper, cylindrical cup drawing tests for blank holding force, punch speed and lubrication between sheet material and tool were carried out to investigate the influence upon sheet formability. Experimental results were discussed about the defects on the deformation behaviors during the forming process.

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고속 가공을 위한 연속 나선형 공구 경로의 생성

  • 이응기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.208-208
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    • 2004
  • 공작기계와 절삭 공구의 발달로 고속 가공(high speed machining)의 도입이 가속화되고 있다. 고속 가공은 소재 제거율(MRR; material removal rate)을 향상시킴으로써 생산비용 및 생산 시간의 단축이 가능하며, 소경 공구를 이용한 고속 고회전 가공으로 고정밀 가공이 가능한 방법으로 생산 효율성 및 정밀성의 증대를 동시에 추구할 수 있는 가공 방법이다. 고속 가공에서 공구의 절입 및 퇴출 시에 급격한 절삭력의 변화로 인하여 공구의 파손(breakout) 및 칩핑(chipping)의 발생 가능성이 보다 높다.(중략)

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