• Title/Summary/Keyword: tool material

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Development of Simulation Software and Design of Measuring Modules for Automatic Measuring System of Moulds (금형의 자동 계측시스템을 위한 측정 모듈설계 및 시뮬레이션 소프트웨어 개발)

  • 김옥삼;구본권
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.71-77
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    • 2001
  • On-machine measuring system of Numerically Control(NC) machines permit computer control of basic material cutting processes of moulds. A part of mould designed within a CAD/CAM system can be manufactured by generation of tool paths by the measuring systems. Since the three-dimensional geometry by AutoCAD of the part is contained in the data base, the manufacturing specialist combined with the appropriate software simulation, can not only create the commands to drive the virtual measuring and standardization of measuring modules but also can check for mistakes by viewing the computer graphics simulation of the tool cutting sequence.

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The Tectonic Characteristics of ′KAN′ in the head residence of Uisong Kims (의성 김씨종택에 있어서 간의 건축적 특성)

  • 장선주;이강훈
    • Journal of the Korean housing association
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    • v.15 no.3
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    • pp.11-19
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    • 2004
  • The purpose of this study is to explain the tectonic characteristics of 'Kan' which is an unit of composition in the head residence of Uisong Kims. Here, the 'Kan' is assumed as a conceptual framework to organize a house and also a maneuvering tool to control the spatial order with relationship between the whole and the part. Not limited to the simple conceptual aspects, but the interrelated elements such as the site conditions, modules, functions, structure and aesthetic factors. Through the process of the study, the role of 'Kan' is proved to be a tectonic tool for self-regulating architectural order by relation matrix of elements. 'Kan' is not only a fixed measuring tool for functions and material of a house but also a flexible device to control the building composition. 'Kan' is certainly a relative subject for measurement of form, space and aesthetic quality.

Development of Cermet Cutting Tool by Powder Injection Molding

  • Chung, Seong-Taek;Kwon, Young-Sam
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.493-494
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    • 2006
  • Chip breaker of cutting tool is an important feature to enhance cutting performance. Powder injection molding process was used to produce a triangular-shape cermet grooving insert which has three chip breakers. Attrition milled cermet powders were mixed with wax-based binder system in continuous twin screw extruder. Three-plate injection mold with slide cores was used to produce injection-molded parts. After molding, solvent and thermal debinding was carried out. Sintering was conducted in a batch furnace with a graphite heater. The sintered parts satisfy the requirements of dimensional tolerances and material properties.

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A Study on the Cutting Tool and Holder Deformation Prediction undergoing Laser-assisted Machining with Moving Heat Sources (이동열원을 고려한 레이저 보조가공에서 절삭공구와 홀더의 변형 예측에 관한 연구)

  • Jung, Jae-Won;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.9
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    • pp.127-134
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    • 2009
  • Laser-assisted machining uses primarily laser power to heat the local area before the material is removed. It not only efficiently reduces the cutting force during the manufacturing process but also improves the machining characteristics and accuracy with regard to difficult-to-machine materials. The prediction of relative deformations between the cutting tool and workpiece is important to improve the accuracy of machined components. This paper presents the deformation errors caused for a cylindrical workpiece by thermal effects in the laser-assisted machine tool using finite element method. The results can be used to increase the cutting accuracy by compensating thermal distortion prior to laser-assisted machining.

A Study on Dimensional Accuracy in Circular Pocket Machining of SCM415 Steel (SCM415강의 원형포켓 가공시 치수정밀도에 관한 연구)

  • Shin, Mi-Jung;Choi, Chul-Woong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.58-63
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    • 2019
  • In this research, we examine the change of dimensional accuracy in the cutting process while changing cutting conditions such as feed rate and spindle rotational speed with chromium molybdenum steel (SCM415) material and TiCN- and TiAlN-coated end mill tools. According to dimensional accuracy measurement, TiCN-coated tool displays the most accurate dimensional tolerance at ${\varnothing}20mm$ at feed rates of 200 mm/min and 250 mm/min at a spindle rotation speed of 4,000 rpm. The largest dimension of the coating tool was able to make the TiAlN-coated tool suitable when comparing the smallest dimension.

A Development of performance criteria tool for lightweight dry wall (건식경량벽체 요구성능 도출 도구 개발에 관한 연구)

  • Ji, Suk-won;Yoon, Sang-chun;Choi, Soo-kyung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.215-216
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    • 2019
  • The following conclusions were reached through the research on the development of the required performance extraction tools for the application and utilization of various construction methods of lightweght dry wall. 1) Performance required for walls of apartment buildings can be divided into safety, habitation, durability and productivity. Among these, horizontal load resistance, shock resistance, anti-seismic performance, insulation, and acoustic characteristics are the main performance that correspond to dry walls. In addition, safety related to toxic gases and contaminants are required according to recent eco-friendly requirements. 2) To select a wall according to the required performance of an inner wall applied to an apartment, a map tool in the form of 2D matrices was constructed to enable the required performance to be applied, indicating that the wall location and wall material and its differentiating according to the old method.

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Analysis of Sliding Wear Properties for Arc-melted Intermetallic Compounds of Ni3Al, NiAl and TiAl (Arc melting으로 제조한 금속간화합물 Ni3Al, NiAl 및 TiAl의 미끄럼 마모특성 해석)

  • Lee, Han-Young;Kim, Tae-Jun;Cho, Yong-Jae
    • Korean Journal of Metals and Materials
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    • v.47 no.5
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    • pp.267-273
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    • 2009
  • Three types of structural intermetallic compounds, $Ni_3Al$, NiAl and TiAl, having each single phase structure without pores were produced by arc-melting process. Their sliding wear properties were investigated against a hardened tool steel. It was shown that the wear of the intermetallic compounds was hardly occurred against the hardened tool steel. TiAl compound showed the best wear resistance among them. In this case, wear was preferentially occurred on the surface of the hardened tool steel of the mating material which has higher hardness. It could be found that the wear mode on intermetallics without pores by arc-melting process was different from that on its porous layer coated on steel by combustion synthesis.

Prediction the surface profile in the single point diamond turning (정밀 선삭가공에서의 표먼거칠기곡선 예측)

  • Yoon, Young-Sik;Lee, Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.189-198
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    • 1994
  • The achievable machining accuracy depends upon the level of the micro-engineering, and the today's accuracy targets are dimensional tolerances in the order of 10nm and surface roughness in the order of 1nm. Such requirements cannot be satisfied by the conventional machining processes. Single point diamond turning is the one of new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting process with a diamond tool and, consequently, to develope a predicting model of a turned surface profile. In order to predict the turned surface profile, a numerical model has been developed. By means of this model, the influence of the operational settings-the material properties of the workpiece, the geometry of the cutting tool and the dynamic behaviour of the lathe-and their influences via the cutting forces upon the surface roughness have been estimated.

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An Influence of the Frictional Condition on Material Flow in Forward/Backward Combined Extrusion Process (전/후방 복합 압출공정에서 마찰조건이 재료 유동에 미치는 영향)

  • Kim, M.T.;Noh, J.H.;Hwang, B.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.433-436
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    • 2009
  • This study is concerned with an effect of frictional condition in a forward/backward combined extrusion process. Generally, the material flow of the billet is influenced by the corners of the die cavity, the ratio in reduction in area, and thickness ratio of backward can thickness to forward can thickness. In addition, the frictional condition in contact area between the billet and the punch/die also affect the material flow. This paper investigated the effect of frictional condition for variable friction factors. The FEM simulation has been carried out in order to examine the effect of frictional condition. Deformation patterns and flow characteristics were examined in terms of design parameters such as extruded length ratio etc. Die pressure exerted on the die-workpiece interface is calculated by the simulation results and analyzed for safe tooling. Therefore the numerical simulation works provide a combined extrusion process of stable cold forging process planning to avoid the severe damage on the tool.

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Measurement of Mechanical Material Properties of Rubber Compounds Sampled from a Pneumatic Tire (타이어에서 채취한 고무배합물의 기계적 물성 측정)

  • 김용우;김종국
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.404-409
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    • 2002
  • Pneumatic tires usually contain a variety of rubber compositions, each designed to contribute some particular factor to overall performance. Rubber compounds designed for a specific function will usually be similar but not identical In composition and properties. Since 1970`s finite element analysis of tire has been performed extensively, which requires some energy density functions of rubber components of a tire. The conventional Mooney-Rivlin material model is one of the description that is commonly used in the analysis of tire. In this paper, we report the two material constants of gooney-Rivlin material model for some rubber compounds of a real pneumatic tire, which are obtained through uniaxial tension test.

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