• Title/Summary/Keyword: tool material

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A Study on the Energy Band of Amorphous Silicon using a Two-Dimensional Device Simulator(TFT2DS) (이차원 소자 시뮬레이터를 이용한 비정질 실리콘 에너지대에 관한 연구)

  • 곽지훈;이영삼;최종선
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1997.11a
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    • pp.325-327
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    • 1997
  • TFT2DS was developed to provide the usability as an analytic and design tool. The static characteristics of a-Si TFTs demonstrated a good agreement between simulated and measured data. This paper shows that WDS can optimize the physical parameters of a-Si through sensitivity simulations and compute the static characteristics of a-Si TFTs.

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Experimental investigation of friction in guide zone of tube hydroforming with material and lubricant (튜브 액압성형 공정의 가이드영역에서 소재 및 윤활에 따른 마찰 특성의 실험적 연구)

  • Yi, H.K.;Yim, H.S.;Lee, G.Y.;Lee, S.M.;Chung, C.S.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.83-86
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    • 2008
  • In this study, friction test was proposed to obtain coefficient of friction between tube and die in guide zone of tube hydroforming and friction coefficients were evaluated at different materials, viscosity of lubricants and internal pressures. For this study, STKM11A and SUS tubes were prepared. The tube was expanded by an internal pressure against the tool wall. By pushing the tube through the tool, a friction force at the contact surface between the tube and the tool occurs From the recorded axial feeding forces, the friction coefficients between tube and die at the guide zone in tubular hydroforming can be estimated. The effects of the various internal pressures, viscosity of lubricants, tube materials, tube size and die coating on the friction forces and friction coefficients are discussed.

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Multi-channel Audio Service in a Terrestrial-DMB System Using VSLI-Based Spatial Audio Coding

  • Seo, Jeong-Il;Moon, Han-Gil;Beack, Seung-Kwon;Kang, Kyeong-Ok;Hong, Jae-Keun
    • ETRI Journal
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    • v.27 no.5
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    • pp.635-638
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    • 2005
  • Spatial audio coding (SAC) is an extremely high compact representation of encoded multi-channel audio material. This paper suggests a multi-channel audio service in the terrestrial digital multimedia broadcasting (T-DMB) system using a novel SAC tool, which is called a virtual source location information (VSLI)-based SAC tool. Intensive experiments are presented to evaluate the validity of the proposed VSLI-based SAC tool, and prototypical systems are also presented to demonstrate the reliability of the proposed multi-channel T-DMB system in real applications.

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Cutting Force by Chip Former in Machining (절삭가공에서 칩포머에 의한 절삭저항)

  • Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.325-330
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    • 2004
  • The forces acting on the tool are an important aspect of maching. For those concerned with the manufacture of machine tools, a knowledge of the forces in needed for estimation of power reguirements and for the design of machine tool elements tool-holders and fixtures, adequately rigid and free from vibration. The force reguired to form the chip is dependent on the shear yield strength of the work material un der cutting conditions which are cutting speed, workpiece, feedrate, insert type. In this study, FG, ML, MP, MC, C, RT inserts were investigated in turning using SM45C, SCM4, SKD11, SUS316, materials. The diameter of materials was 60mm, 80mm, 110mm. This paper presents MP were lowest and SKD11 were largest of the workpiece in cutting forces.

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A Study on Die Wear Model considering Thermal Softening(II) -Application of Suggested Wear Model (열연화를 고려한 금형마멸모델에 관한 연구(II) -마멸모델의 적용)

  • Kang, Jong-Hun;Park, In-Woo;Jae, Jin-Soo;Kang, Seong-Soo
    • Transactions of Materials Processing
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    • v.7 no.3
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    • pp.282-290
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    • 1998
  • In bulk metal forming processes prediction of tool life is very important for saving production cost and achieving good material properties. Generally the service life of tools in metal forming process is limited to a large extent by wear, fracture and plastic deformation of tools. In case of hot and warm forging processes tool life depends on wear over 70%. In this study finite element analyses are con-ducted to warm and hot forging by adopting suggested wear model. By comparison of simulation and eal profile of die suggested wear model. By comparison of simulation and real profile of die suggested model is verified.

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A Study on the Coated Characteristics of Ceramic Tools (세라믹공구 재료의 피복특성에 관한 연구)

  • Lee, Myeong-Je;Im, Hong-Seop;Yu, Bong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.900-906
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    • 2000
  • Ceramic, PCD and CBN tools are available for the difficult-to-cut-materials such as hardened carbon tool steel, stainless steel, Inconel 718 and etc. Ceramic tools are likely to be chipped and abruptly broken before the appearance of normal wear in turning. Ceramic tools are suitable for continuous in turning, not for intermittent in milling. In this study, TiN/TiCN multi-layer coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting speed owing to TiN/TiCN multi-layer coating in Arc Ion Plating of PVD method.

Environmentally Conscious Machining Technology of Aircraft Material(12Cr steel) (항공기소재(고크롬강)의 환경친화적 가공기술)

  • 강명창;김정석;이득우;황윤호;송준호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1051-1054
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    • 2002
  • Environmentally conscious machining and technology have been taking more and more important position in machining process. Since cutting fluid has some impact on environment, many researches are being carried out to minimize the use of cutting fluid. It can be Increased the environmental pollution through not using coolant any more or minimizing it. In this study, the cooling effects of cutting methods using the compressed cold air, dry cutting and cutting fluid will investigate in the blade machining. In order to examine the characteristics of cutting and tool in the environmentally conscious machining, this work investigates experimentally the degree of tool wear, cutting force and characteristics of surface roughness in relation to machining conditions and cooling methods.

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A Study on Wear Mechanism of CBN Ball Endmills (CBN 볼엔드밀의 마모메카니즘에 관한 연구)

  • Park, S.W.;Lee, K.W.;Lee, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.12
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    • pp.121-126
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    • 1997
  • The use of CBN tool material has been greatly increased because of the superior metal cutting performance for the machining of hardened steel. This paper presents some experimental results on the ball endmiling of harened steels. Three different hardnesses of STD11 workpieces were machined using CBN ball endimills, and the machining characteristics including cutting forces tool wear, and surface roughness of machined surface were compared. It has been found that the CBN ball endmill works better in the machining of harder workpieces. The microscopic examination explains that this unusual phenomenon is caused by the difference of microstructure of each workpieces.

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Prediction of Machine Tool's Energy Consumption during the Cutting Process (공작기계의 절삭공정 소비 에너지 예측기술)

  • Lee, Chan-Hong;Hwang, Jooho;Heo, Segon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.4
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    • pp.329-337
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    • 2015
  • In this paper, a simulation based estimation method of energy consumption of the spindle and feed drives for the NC machine tool during the cutting process is proposed. To predict energy consumption of the feed drive system, position, velocity, acceleration and jerk of the table are analyzed based on NC data and then the power and energy are calculated considering friction force and mass of the stages. Energy consumption of the spindle is estimated based on models from acceleration motion of rotating parts, friction torque and power loss of motors. Moreover, simulation models of cutting power and energy for the material removal along the NC tool paths are proposed.

A Study of selecting material for forming analysis in REF SILL OTR-R/L Auto-Body Panel stamping process (REF SILL OTR-R/L 차체판넬 스템핑공정에서 성형해석을 통한 재질선택에 관한 연구)

  • 황재신;정동원;안병일;문원섭;박영근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1410-1413
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    • 2004
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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