• Title/Summary/Keyword: tool material

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Friction Welding of Dissimilar Press Punch Materials and Its Evaluation by AE (이종재(SKNM50-SCM440) 금형펀치의 마찰용접과 AE품질평가)

  • 오세규;박일동;전태언;이원석;이향동
    • Proceedings of the KWS Conference
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    • 1995.10a
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    • pp.165-169
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    • 1995
  • This paper deals with determining the proper friction welding condition and analyzing mechanical in of friction welded joints of sintered carbide tool materials (SKNM50 for the blade part of press punch) to alloy steel (SCM440 for the shank part of press punch), the alloy steel to aluminum(A6061 for the interlayer material between the blade part and the shank) and sintered carbide tool materials to aluminum. And also acoustic emission test will be carried out during fiction welding to evaluate the weld quality.

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Workpart and Setup Planning for NC Machining of Prismatic Model:Feature-Based Approach (형상인식에 의한 다면체모델의 NC 가공을 위한 소개 및 셋업계획)

  • 지우석;서석환;강재관
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.1078-1083
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    • 1992
  • Extracting the process planning information from the CAD data is the key issue in integrated CAD/CAM system. In this paper, we develop algorithms for extracting the shape and setup configuration for NC machining of prismatic parts. In determining the workpart shape, the minimum-enclosing condept is applied so that the material waste is minimized. To minimize the number of setups, feature based algorithm is developed considrint the part shape, tool shape, and tool approach direction. The validity and effectiveness of the developed algorithms were tested by computer simulations.

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Design of Web based Remote Monitoring & Diagnosis System for Machine Tool (Web based 공작기계 원격감시.진단시스템 설계)

  • 김동훈;김선호;이은애;한기상;권용찬;김주한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.1005-1010
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    • 2000
  • Internet service has widely used in office automation such as, manufacturing management purchase, and material resource. Nowadays, factory automation and shop floor control system including CAD/CAM department need a web based monitoring and diagnosis to achieve global collaboration and tole-service. This raper deal with design of web based remote monitoring and diagnosis system which concerned with open architecture controller for machine tool.

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Influence of Wheel Elements Composition Rate on Polished Surface Roughness (MAGIC 숫돌 구성요소의 배합율이 연마면 조도에 미치는 영향)

  • 김남우;백종흔;이상태;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.319-323
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    • 2002
  • Recently, new polishing system which was made by magnetic intelligent compound (MAGIC) was invented and, the study is going on for practical use the analysis of factors, that is, the kind of polishing grain, composition ratio of wheel elements, machining frequency, polishing pressure, which the main influence for polishing efficiency are the first step. In this study, analyzed influence of wheel raw material composition ratio on surface roughness.

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Solid Particle Behavior Analysis in Rheology Material by Fortran 90 (레오로지 소재의 고상입자 변형거동 해석)

  • Kwon, K.Y.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.234-237
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    • 2008
  • It was reported that the semi-solid forming process has many advantages over the conventional forming process, such as a long die life, good mechanical properties and energy savings. It is very important, however, to control liquid segregation to gain mechanical property improvement of materials. During forming process, Rheology material has complex characteristics, thixotropic behavior. Also, difference of velocity between solid and liquid in the semi-solid state material makes a liquid segregation and specific stress variation. Therefore, it is difficult for a numerical simulation of the rheology Process to be Performed. General Plastic or fluid dynamic analysis is not suitable for the behavior of rheology material. The behavior and stress of solid particle in the rheology material during forging process is affected by viscosity, temperature and solid fraction. In this study, compression experiments of aluminum alloy were performed under each other tool shape. In addition, the dynamics behavior compare with Okano equation to Power law model which is viscosity equation.

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Design of the Radial Extrusion Process for the General-Purpose Flange Using Model Material (모델재료를 이용한 범용 플랜지의 레이디얼 압출 공정설계)

  • Lee, Sang-Don;Byon, Sung-Kwang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.114-120
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    • 2008
  • This study is to compare and analyze the material flow, deformation characteristics, and forming load of flange by means of similitude experimental method of model material using plasticine. In order to find optimal forming conditions, prototype experiments were designed to investigate forming characteristics of general-purpose flange under various working conditions. As a result of prototype experiments, billet thickness and gap-height ratio was found to be the most influential experimental parameter in flange forming. Forming loads from prototype experiments were compared to the results of finite element analysis after conducting estimation of forming loads of real material. Results of prototype experiments based on model material techniques are expected to be used as a basic data of die design f3r the development of products and process.

A Study on the Ultrasonic Machining Characteristics of Alumina Ceramics (알루미나 세라믹의 초음파가공 특성 연구)

  • Kang, Ik-Soo;Kang, Myung-Chang;Kim, Jeong-Suk;Kim, Kwang-Ho;Seo, Yong-Wie
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.32-38
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    • 2003
  • Engineering ceramics have many unique characteristics both in mechanical and physical properties such as high temperature hardness, high thermal, chemical and electrical resistance. However, its machinability is very poor in conventional machining due to its high hardness and severe tool wear. In the current experimental study alumina($Al_2O_3$) was ultrasonically machined using SiC abrasives under various machining conditions to investigate the material removal rate and surface quality of the machined samples. Under the applied amplitude of 0.02mm, 27kHz frequency, three slurry ratios (abrasives water by weight) of 11, 13 and 15 with different tool shapes and applied pressure levels, the machining was conducted. Using the mesh number of 240 abrasive, slurry ratio of 11 and static pressure of $25kg/cm^2$, maximum material removal rate of $18.97mm^3/mm$ was achieved with mesh number of 600 SiC abrasives and static pressure of $30kg/cm^2$, best surface roughness of $0.76{\mu}m$ Ra was obtained.

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