• 제목/요약/키워드: tool failure detection

검색결과 63건 처리시간 0.026초

집중유도 교류 전위차법을 이용한 철도차량 차륜의 표면과 내부 결함 평가 (Evaluation of Surface and Sub-surface defects in Railway Wheel Using Induced Current Focused Potential Drops)

  • 이동형;권석진
    • 한국철도학회논문집
    • /
    • 제10권1호
    • /
    • pp.1-6
    • /
    • 2007
  • Railway wheels in service are regularly checked by ultrasonic testing, acoustic emission and eddy current testing method and so on. However, ultrasonic testing is sometimes inadequate for sensitively detecting the cracks in railway wheel which is mainly because of the fact of crack closure. Recently, many researchers have actively fried to improve precision for defect detection of railway wheel. The development of a nondestructive measurement tool for wheel defects and its use for the maintenance of railway wheels would be useful to prevent wheel failure. The induced current focusing potential drop(ICFPD) technique is a new non-destructive tasting technique that can detect defects in railway wheels by applying on electro-magnetic field and potential drops variation. In the present paper, the ICFPD technique is applied to the detection of surface and internal defects for railway wheels. To defect the defects for railway wheels, the sensor for ICFPD is optimized and the tests are carried out with respect to 4 surface defects and 6 internal defects each other. The results show that the surface crack depth of 0.5 mm and internal crack depth of 0.7 mm in wheel tread could be detected by using this method. The ICFPB method is useful to detect the defect that initiated in the tread of railway wheels

M&S 기반의 비행조종컴퓨터 하드웨어 설계 프로세스 개선을 위한 툴 개발 (Development of Hardware Design Process Enhancement Tool for Flight Control Computer using Modeling and Simulation)

  • 권종광;안종민;고준수;승대범;김환우
    • 한국항공우주학회지
    • /
    • 제35권11호
    • /
    • pp.1036-1042
    • /
    • 2007
  • 비행조종컴퓨터 하드웨어 개발은 상용 툴 및 전용 개발치구가 전무하여 전 근대적인 방법으로 개발하고 있어 개발 기간을 단축하기가 용이하지 않다. 모델링 및 시뮬레이션과 가상현실 기술을 이용하여 비행조종컴퓨터 하드웨어 개발에 적용하는 프로세스 개선 툴이 필요하게 되었다. 본 논문에서는 비행조종컴퓨터 입/출력 신호 흐름, 입력 신호의 고장모니터 및 고장 관리 알고리즘, 논리 회로의 작동, 회로기판 조립체의 형상 및 장착 등과 같은 비행조종컴퓨터의 설계특성을 가상의 공간에 시각화 하고 모사할 수 있는 프로세스 개선 툴을 제안한다. 프로세스 개선 툴 사용자는 open flight format의 3차원 모델링 데이터를 이용하여 구성된 비행조종컴퓨터 모델을 사용하여 회로기판 조립체까지 분해/조립을 할 수 있으며 다양한 비행조종컴퓨터 설계 형상을 시뮬레이션 할 수 있다.

머신 블랙박스를 이용한 자동차용 허브 베어링의 연삭가공라인 채터 불량 실시간 감지 (Real Time Sensing of a Chatter Badness for a Grinding Machine Line of Automobile Bearings using MBB(Machine Black Box))

  • 류봉조;김인웅;최현;김일중;구경완
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2015년도 제46회 하계학술대회
    • /
    • pp.1517-1518
    • /
    • 2015
  • The paper deals with the real time sensing of a chatter vibration in grinding machine line of automobile bearings using machine black box. The chatter vibration plays bad role in machining quality such as high roughness as well as tool life and machine failure. In this paper, the vibration signals of the automobile hub bearing in the grinding process are shown in the time domain and frequency domain. Through the vibrational signals, chatter vibration badness is detected using machine black box. Therefore, machine black box can be applied to the real time detection of the grinding process in engineering fields.

  • PDF

Machine Diagnosis Techniques by Simplified Calculation Method

  • Takeyasu, Kazuhiro;Amemiya, Takashi;Iino, Katsuhiro;Masuda, Shiro
    • Industrial Engineering and Management Systems
    • /
    • 제2권1호
    • /
    • pp.1-8
    • /
    • 2003
  • Among many dimensional or dimensionless amplitude parameters, kurtosis and ID Factor are said to be sensitive good parameters for machine diagnosis. In this paper, a simplified calculation method for both parameters is introduced when impact vibration arise in the observed data. Compared with the past papers' results, this new method shows a good result which fit well. This calculation method is simple enough to be executed even on a pocketsize calculator and is very practical at the factory of maintenance field. This can be installed in microcomputer chips and utilized as a tool for early stage detection of the failure.

An Efficient Binarization Method for Vehicle License Plate Character Recognition

  • Yang, Xue-Ya;Kim, Kyung-Lok;Hwang, Byung-Kon
    • 한국멀티미디어학회논문지
    • /
    • 제11권12호
    • /
    • pp.1649-1657
    • /
    • 2008
  • In this paper, to overcome the failure of binarization for the characters suffered from low contrast and non-uniform illumination in license plate character recognition system, we improved the binarization method by combining local thresholding with global thresholding and edge detection. Firstly, apply the local thresholding method to locate the characters in the license plate image and then get the threshold value for the character based on edge detector. This method solves the problem of local low contrast and non-uniform illumination. Finally, back-propagation Neural Network is selected as a powerful tool to perform the recognition process. The results of the experiments i1lustrate that the proposed binarization method works well and the selected classifier saves the processing time. Besides, the character recognition system performed better recognition accuracy 95.7%, and the recognition speed is controlled within 0.3 seconds.

  • PDF

Simulation of PZT monitoring of reinforced concrete beams retrofitted with CFRP

  • Providakis, C.P.;Triantafillou, T.C.;Karabalis, D.;Papanicolaou, A.;Stefanaki, K.;Tsantilis, A.;Tzoura, E.
    • Smart Structures and Systems
    • /
    • 제14권5호
    • /
    • pp.811-830
    • /
    • 2014
  • A numerical study has been carried out to simulate an innovative monitoring procedure to detect and localize damage in reinforced concrete beams retrofitted with carbon fiber reinforced polymer (CFRP) unidirectional laminates. The main novelty of the present simulation is its ability to conduct the electromechanical admittance monitoring technique by considerably compressing the amount of data required for damage detection and localization. A FEM simulation of electromechanical admittance-based sensing technique was employed by applying lead zirconate titanate (PZT) transducers to acquire impedance spectrum signatures. Response surface methodology (RSM) is finally adopted as a tool for solving inverse problems to estimate the location and size of damaged areas from the relationship between damage and electromechanical admittance changes computed at PZT transducer surfaces. This statistical metamodel technique allows polynomial models to be produced without requiring complicated modeling or numerous data sets after the generation of damage, leading to considerably lower cost of creating diagnostic database. Finally, a numerical example is carried out regarding a steel-reinforced concrete (RC) beam model monotonically loaded up to its failure which is also retrofitted by a CFRP laminate to verify the validity of the present metamodeling monitoring technique. The load-carrying capacity of concrete is predicted in the present paper by utilizing an Ottosen-type failure surface in order to better take into account the passive confinement behavior of retrofitted concrete material under the application of FRP laminate.

음향방출신호 맵핑을 이용한 풍력 블레이드 손상 검출 기법 (Damage Detection Method of Wind Turbine Blade Using Acoustic Emission Signal Mapping)

  • 한병희;윤동진
    • 비파괴검사학회지
    • /
    • 제31권1호
    • /
    • pp.68-76
    • /
    • 2011
  • 음향방출기법은 구조물에 존재하는 손상 및 손상 메커니즘을 규명하는 가장 유효한 비파괴검사 수단으로 널리 이용되고 있다. 최근 이러한 재료 및 구조의 내부 손상의 실시간 모니터링이 가능한 기법을 활용하여 풍력 블레이드와 같은 대형 구조물의 건전성을 실시간으로 감시 가능하도록 하는 연구가 각광 받고 있다. 이러한 실시간 건전성 모니터링을 위해서는 손상 징후를 조기에 발견 가능하여 손상으로 인한 큰 피해가 발생하지 않도록 하는 능력이 필수적으로 요구된다. 이 논문에서는 신호 맵핑 기법을 이용한 새로운 손상 검출 기법의 제안 및 750 kW 블레이드 부분 시편을 이용한 검증 시험을 다루었다. 검증 시험 결과 신호 맵핑 기법은 시간 도달차 기법과 비교하여 낮은 위치 오차율과 높은 위치 표정 결과를 나타내었다. 신호 맵핑 기법은 기존 기법과 비교하여 센서 부착 위치 선정에서도 유연함을 가지는 것을 확인하였다.

Diagnostics and Prognostics Based on Adaptive Time-Frequency Feature Discrimination

  • Oh, Jae-Hyuk;Kim, Chang-Gu;Cho, Young-Man
    • Journal of Mechanical Science and Technology
    • /
    • 제18권9호
    • /
    • pp.1537-1548
    • /
    • 2004
  • This paper presents a novel diagnostic technique for monitoring the system conditions and detecting failure modes and precursors based on wavelet-packet analysis of external noise/vibration measurements. The capability is based on extracting relevant features of noise/vibration data that best discriminate systems with different noise/vibration signatures by analyzing external measurements of noise/vibration in the time-frequency domain. By virtue of their localized nature both in time and frequency, the identified features help to reveal faults at the level of components in a mechanical system in addition to the existence of certain faults. A prima-facie case is made via application of the proposed approach to fault detection in scroll and rotary compressors, although the methods and algorithms are very general in nature. The proposed technique has successfully identified the existence of specific faults in the scroll and rotary compressors. In addition, its capability of tracking the severity of specific faults in the rotary compressors indicates that the technique has a potential to be used as a prognostic tool.

PDMS를 이용한 마이크로 구동기의 제작 및 평가 (Detection of Tool Failure by Wavelet Transform)

  • 이동원;박종성
    • 한국기계가공학회지
    • /
    • 제7권2호
    • /
    • pp.72-77
    • /
    • 2008
  • In this study, we propose and develop PDMS-based modular actuators. The microactuator which looks like a small insect uses thermal expansion power of the PDMS (polydimethylsiloxane; $sylgar^{(R)}$ 184 silicone elastomer). The PDMS-based microactuator provides a large displacement due to a high thermal expansion coefficient (approximately 310ppm). The microacruator with 1mm length $350{\mu}m$ width is optimized by using a numerical analysis. The shape of the PDMS actuatoris variously designed. They are placed at several positions to find the optimal position that provides a high transformation ratio. The PDMS-based microactuators are fabricated using a conventional micromaching technique. The fabricated microactuator is heated using a hot-plate. The actuator displacement is measured as a function of temperature from $27^{\circ}C$ to $300^{\circ}C$. The experimental results are compared to the simulation result. When heating temperature up to $300^{\circ}C$ is applied to the PDMS actuator, each V-groove-shaped joint is actuated $30{\mu}$ mat $300^{\circ}C$. Anotherdesign of the microactuator has a maximum displacement of about 656mm.

  • PDF

EPC method for delamination assessment of basalt FRP pipe: electrodes number effect

  • Altabey, Wael A.
    • Structural Monitoring and Maintenance
    • /
    • 제4권1호
    • /
    • pp.69-84
    • /
    • 2017
  • Delamination is the most common failure mode in layered composite materials. The author have found that the electrical potential change (EPC) technique using response surfaces method is very effective in assessment delamination in basalt fiber reinforced polymer (FRP) laminate composite pipe by using electrical capacitance sensor (ECS). In the present study, the effect of the electrodes number on the method is investigated using FEM analyses for delamination location/size detection by ANSYS and MATLAB, which are combined to simulate sensor characteristic. Three cases of electrodes number are analyzed here are eight, twelve and sixteen electrodes, afterwards, the delamination is introduced into between the three layers [$0^{\circ}/90^{\circ}/0^{\circ}$]s laminates pipe, split into eight, twelve and sixteen scenarios for cases of eight, twelve and sixteen electrodes respectively. Response surfaces are adopted as a tool for solving inverse problems to estimate delamination location/size from the measured EPC of all segments between electrodes. As a result, it was revealed that the estimation performances of delamination location/size depends on the electrodes number. For ECS, the high number of electrodes is required to obtain high estimation performances of delamination location/size. The illustrated results are in excellent agreement with solutions available in the literature, thus validating the accuracy and reliability of the proposed technique.