• 제목/요약/키워드: titanium slag

검색결과 12건 처리시간 0.027초

함티탄자철광 Slag의 유동층 염소화에 의한 TiCl4의 제조 (The Production of TiCl4 from Titaniferrous Magnetite Slag by the Chlorination in a Fluidized Bed Reactor)

  • 송기영;이상순;이철태
    • 공업화학
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    • 제4권1호
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    • pp.64-74
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    • 1993
  • 국내 부존 함티탄자철광으로부터 염화티타늄($TiCl_4$)을 제조키 위해 함티탄자철광의 arc-smelting으로부터 얻어지는 titanium slag의 유동층 염소화 반응을 조사하였다. Titanium slag의 유동층 염소화반응에 적절한 반응조건은 반응 온도 $950^{\circ}C$, 반응시간 90분, 염소가스의 유속 3.0cm/sec, titanium slag에 대한 petroleum coke의 무게비 0.18, 그리고 titanium slag 및 petroleum coke의 입자의 평균직경은 각각 $44.6{\mu}m$, $67.9{\mu}m$였다. 위 조건하에서 titanium slug 중의 97.07%의 티타늄이 염소화 되었으며 제조된 염화티타늄($TiCl_4$)의 순도는 96.2%였다.

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DC-ESR법(去)을 이용한 타이타늄 스크랩의 재용융(再熔融)에 관한 연구(硏究) (Study on the Remelting of Titanium Scrap by DC-ESR Process)

  • 서영득;이호성;손호상
    • 자원리싸이클링
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    • 제16권4호
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    • pp.33-39
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    • 2007
  • 직류 ESR(Electro Slag Remelting)장치를 이용하여 타이타늄 스크랩의 재용해 및 정련에 관한 기초연구를 수행하였다. 비소모성 양극으로는 흑연봉을, 슬래그로는 $CaF_2-TiO_2$계를 사용하였다. 재용해한 타이타늄 잉곳의 형상 및 산소 함량에 미치는 슬래그 조성의 영향을 검토하였다. $CaF_2-TiO_2$계 슬래그에서는 잉곳 내부에 슬래그의 혼입이 없는 매우 양호한 형상의 타이타늄 잉곳이 형성되었으며, 산소 함량도 타이타늄스크랩보다 낮은 값을 나타내었다. $CaF_2-TiO_2$계 슬래그에 CaO를 첨가한 경우 잉곳 내부에 슬래그가 혼입되었으며, 산소 농도도 Ti 스크랩 보다 높은 값을 나타내었다.

고로슬라그의 이용에 관한 연구 (II) (천연원료를 이용한 Slag-Ceramics) (A Study on the Utilization of Blast-Furnace Slag (II) (Slag-Ceramics with Natural Minerals))

  • 지응업;이전;한기석;이재락
    • 한국세라믹학회지
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    • 제18권1호
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    • pp.3-12
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    • 1981
  • A glass-ceramics based on blast-furnace slag, with some additives to the theoretical composition in order to control properties of mother glass and the heat treatment conditions, has been investigated. The raw materials in this study were blast-furnace slag, serpentine, feldspar and quartz as mother glass ingredients. Titanium dioxide and chromite were used as the nucleating agents. Batch compositions of the prepared glasses and ceraming conditions were found by trial and error method. The optimum conditions were confirmed by analyzing several measured physical properties such as density change during heat treatment, microhardness of slag-ceramics prepared, viscosity change of glass at heat treatment temperatures, nucleation density change, dilatometric properties, differential thermal analysis, identification of the grown crystal and crystal sizes. The batch composition feasible to prepare slag-ceramics was 40% of blast-furnace slag, 25% of serpentine, 18% of feldspar and 17% of silica sand. Three percent titanium dioxide and 1% chromite of the mother glass were added as nucleating agents. The ceraming conditions under which the slag-ceramics having considerably good properties can be developed found as: "The glass was heated at 75$0^{\circ}C$ for 2 hours for nucleation, and the temperature was raised up to 1, 00$0^{\circ}C$ with a rate of 0.75$^{\circ}C$/min for crystal growth.owth.

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Resources Recycling of a Special Blast Furnace Slag-Bearing TiO$_2$

  • Bai, Chenguang;Chen, Yan;Ou, Yangqi;Qiu, Guibao
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.503-507
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    • 2001
  • In this paper the forming and the unique properties of PZH blast furnace slag, bearing TiO$_2$ 22~25%, have been introduced. The utilization of this kind of blast furnace slag, especially about recycling resource of TiO$_2$included in it, has been reviewed and discussed. According to research work experiences and tendency of new materials developing some suggestions about future research on PZH blast furnace slag have been put forward.

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Develop a sustainable wet shotcrete for tunnel lining using industrial waste: a field experiment and simulation approach

  • Jinkun Sun;Rita Yi Man Li;Lindong Li;Chenxi Deng;Shuangshi Ma;Liyun Zeng
    • Advances in concrete construction
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    • 제15권5호
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    • pp.333-348
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    • 2023
  • Fast infrastructure development boosts the demand for shotcrete. Despite sand and stone being the most common coarse and fine aggregates for shotcrete, excessive exploration of these materials challenges the ecological environment. This study utilized an industrial solid waste, high-titanium heavy slag, blended with steel fibers to form Wet Shotcrete of Steel Fiber-reinforced High-Titanium Heavy Slag (WSSFHTHS). It investigated its workability, shotcrete performance and mechanical properties under different water-to-cement ratios, fly ash content, superplasticizer dosage, and steel fiber content. The tunnel excavation and support were investigated by conducting finite element numerical simulation analysis and was used in 3 tunnel lining pipes in Zhonggouwan tailing pond. The major findings are as follows: (1) The water-to-cement ratio (w/c ratio) significantly impacted the compressive strength of WSSFHTHS. The highest 28-day compressive strength of 60 MPa was achieved when the w/c ratio was 0.38; (2) Adding fly ash improved the workability and shotcrete performance and strength development of WSSFHTHS. The best anti-permeability performance was achieved when the fly ash constituted 15%, with the lowest permeability coefficient of 4.596 × 10-11 cm/s; (3) The optimum superplasticizer dosage for WSSFHTHS is 0.8%. It provided the best workability and shotcrete performance. Excessive dosage resulted in water bleeding and poor aggregate encapsulation, while insufficient dosage decreased flowability and adversely affected shotcrete performance; (4) The dosage of steel fibers significantly impacted the flexural and tensile strength of WSSFHTHS. When the steel fiber dosage was 45 kg/m3, the 28-day flexural and tensile strengths were 8.95 MPa and 6.15 MPa, respectively; (5) By integrating existing shotcrete techniques, the optimal lining thickness was 80 mm for WSSFHTHS per simulation. The results revealed that after using WSSFHTHS, the displacement of the tunnel surrounding the rock significantly improved, with no cracks or hollows, similar to the simulation results.

사철 제련을 통해 생산된 슬래그와 괴련철의 재료과학적 특성 비교 (Material Characteristic of Slags and Iron Bloom Produced by Smelting Process Using Sand Iron)

  • 조성모;조현경;권인철;조남철
    • 보존과학회지
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    • 제34권1호
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    • pp.39-50
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    • 2018
  • 본 연구에서는 전통 제련법을 토대로 사철을 이용해 괴련철 생산을 재현하고 슬래그 및 괴련철을 분석하여 재료학적 특성을 알아보았다. 원료는 고문헌을 토대로 경주사철과 포항사철을 이용했다. WD-XRF 및 XRD 결과 경주사철은 저티탄사철의 Magnetite이며 포항사철은 고티탄사철의 Magnetite와 Ilmenite가 혼합됨을 확인하였다. 슬래그의 XRD 및 미세조직 분석결과 경주사철 슬래그는 Fayalite와 $W{\ddot{u}stite$, 포항사철 슬래그는 Titanomagnetite와 Fayalite가 확인되어 사철의 Ti 함량에 따른 조직의 차이를 확인하였다. 괴련철의 미세조직의 분석결과 경주사철 괴련철은 표면에 공석강에 가까운 탄소함량을 보이는 Pearlite가 우세하며, 내부는 Ferrite와 Pearlite가 혼재된 아공석강이었다. 포항사철 괴련철은 순철에 가까운 Ferrite이었다. 괴련철의 철물화를 위해서는 내부 불순물 제거, 조직을 치밀하게 하는 정련 및 단접이 필요함을 확인하였다. 향후 다양한 조건의 전통 제철 실험을 통해 제철부산물의 성격을 규명하고 제철 유적의 특징을 알아보는데 중요한 데이터로 활용 가능할 것이다.

티타늄 첨가강의 연주 노즐막힘 기구 (Nozzle Clogging Mechanism in Continuous Casting for Titanium-Containing Steel)

  • 정우광;권오덕;조문규
    • 한국재료학회지
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    • 제19권9호
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    • pp.473-480
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    • 2009
  • In order to provide the mechanism of nozzle clogging, recovered nozzles for high strength steel grade were examined carefully after continuous casting. The thickness of clogged material in SEN is increased in the following order: from the bottom to the top of the nozzle, upper part of slag line, and the pouring hole. Nozzle clogging material begins to form due the adhesion of metal to nozzle wall, the decarburization, and reduction of oxide in the refractory by Al and Ti in the melt. The reduction of oxide in the refractory by Al and Ti improves the wettability of the melt on the refractory and forms a thin Al-Ti-O layer. Metal containing micro alumina inclusions is solidified on the Al-Ti-O layer, and the solid layer grows due to the heat evolution through the nozzle wall. Thermodynamic calculation has been made for the related reactions. The effect of superheat to the nozzle clogging is discussed on ultra low carbon steel and low carbon steel.

자기 환원성 TiO2 단광의 반응특성에 관한 연구 (Study on the Reaction Behavior of Self-reducing TiO2 Briquette)

  • 백상종;신동엽;민주원;최석우;윤덕재;유병돈
    • 소성∙가공
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    • 제15권8호
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    • pp.615-620
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    • 2006
  • The reduction behavior of $TiO_{2}$ in Al and Al/CaSi containing self-reducing $TiO_{2}$ briquettes(SRTB) was investigated. The maximum yield of Ti was expected with the slag composition of 45-55%CaO in the $CaO-Al_{2}O_{3}$ system. When $CaCO_{3}$ was used as a flux, the oxidation loss of reducing agent by $CO_{2}$ should be compensated, and therefore it leads to excessive requirement of the reducing agent. By using Al and CaSi mixture as a reducing agent of $TiO_{2}$, the reaction products both oxide and metal could be liquefied, and separated effectively with each other. As a result, the yield of Ti increases remarkably. The optimum mixing ratio of CaSi to Al is 78%CaSi-22%Al.

Scientific Analysis of Iron Making By-Products Excavated from Gogi-ri, Namwon, Korea

  • Bae, Chae Rin;Kwon, In Cheol;Cho, Nam Chul
    • 보존과학회지
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    • 제37권1호
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    • pp.34-42
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    • 2021
  • This study analyzes six slags excavated from the iron making site in Gogi-ri, Namwon, Korea to understand the characteristics of the ruins, and to confirm the iron making process performed at the time. The chemical components of the iron making by-products from the Gogi-ri site were analyzed, and the findings indicate total Fe contents between 23.24% and 37.56%, which are lower than the typical total Fe content found in ancient iron making processes. The deoxidation agent contents of the slags ranged from 43.88% to 58.13%, which are higher than the typical deoxidation agent content of ancient iron making processes. The high content suggests smooth separation between iron and slags, and TiO2 detected from the site suggests the use of materials with high titanium content in the iron making in the region. As for the microstructures of the slags, some slags have long pillar-shaped fayalites, while others have pillar-shaped wüstite along with ulvöspinel. Slags from the forging furnace show hammer scales created by both the earlier stages and later stages of forging work. The findings suggest that the iron making site in Gogi-ri, Namwon, Korea used to be an iron making facility where a full range of iron making process was carried out ranging from smelting to forging, and the ironmakers used a wide array of technologies to manufacture iron products.

고온 황화반응에 의한 FeTiO3로부터 Fe의 분리성과 분배거동에 미치는 환원/황화 분위기 및 온도의 영향 (Influence of Reduction Atmosphere and Temperature on the Separability and Distribution Behavior of Fe from FeTiO3 via Sulfurization)

  • 신승환;김선중
    • 자원리싸이클링
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    • 제28권3호
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    • pp.45-52
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    • 2019
  • 티타늄 생산 원료로서 $TiO_2$는 천연 일메나이트 광석을 1823 K 이상에서 탄소와 함께 환원 및 산 침출을 통해 티타늄이 풍부한 슬래그로부터 생산할 수 있으나, 공정상 매우 높은 에너지 소비 및 다량의 침출 잔류물을 발생한다. 본 연구에서는 1573 K 이하 온도에서 $Na_2SO_4$에 의해 $FeTiO_3$의 황화 처리를 통해서 철 자원은 FeS 황화물 상으로써 티타늄 자원은 $TiO_2-Na_2O$계 산화물 상으로 분리할 수 있는 반응을 제안한다. 본 연구는 $FeTiO_3$의 황화 처리의 기초 연구로서, FeS 황화물 상과 $TiO_2$계 슬래그 상의 분리성에 미치는 환원 분위기의 영향과 대기 분위기 속에서 반응온도와 Sulfur 비에 따른 Fe, Ti, Na 등의 거동을 조사하였다. 1573 K 및 탄소 포화 조건에서 $FeTiO_3$의 Fe는 Fe-C-S 금속과 일부 FeS로 분리 가능하며, 산화물 내 농도는 4 mass% 정도로 감소하였다. 또한, Sulfur/Fe 비가 높아질수록 자성 분리 후 회수된 산화물의 Fe 농도가 증가하며, 회수된 금속상 내 Fe 농도는 감소하였다.