• Title/Summary/Keyword: through-hole

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A study on analysis of SM55C worked-shape in the BTA drilling (BTA 드릴링에 있어서 SM55C의 가공면 형상에 관한 연구)

  • 장성화
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.84-89
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    • 1998
  • BTA drilling among the deep hole drilling is using for the improvement of productivity and the high-efficient working. As the deep hole drilling with BTA drill is satisfied with the required quality by one-pass processing, more deeper hole depth, the accuracy of materials is affected by bending vibration and cutting speed. This paper is studied that the shapes of material (surface roughness, roundness) is affected by cutting condition compared actual roundness with lobe shape with modeling of computer through the experiments in the BTA drilling system with BTA drill.

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The Finite Element Analysis of the Mandrel Shape's Influence on the Residual Stress Distribution by Cold Expansion Method (형상봉의 모양이 홀확장 잔류응력 분포에 미치는 영향에 대한 유한요소해석)

  • Jang, Jae-Soon;Cho, Myoung-Rae;Yang, Won-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.127-133
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    • 2006
  • Cold expansion method is used to protect a fatigue fracture from fastener hole in the structure and aerospace industry. Cold expansion is that an oversized tapered mandrel goes through the hole and produces a compressive residual stress as well as plastic deformation around the hole. Here, mandrel shapes are one of the factors which are influenced on the residual stress distribution by cold expansion method. This paper, according to mandrel shapes (diameter of mandrel, length of mandrel and length of taper), we are performed a finite element analysis of residual stress distribution by cold expansion method. From this study, it has been found that diameter of mandrel and length of taper are an important factor which was generated a low compressive residual stress surround of fastener hole by cold expansion method.

A Study on the Effects of Artifacts on Fatigue Limit of Ductile Cast Iron with Ferritic Structure

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • v.14 no.10
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    • pp.1021-1027
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    • 2000
  • In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and austempered ductile cast iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes ($diameter{\leq}0.4mm$) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the ${\sqrt{area}}$ of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness developes through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

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A Study on the Change in Hole Precision with Slenderness Ratio of Boring Cutter (보링커터의 세장비에 따른 구멍 정밀도 변화에 관한 연구)

  • Chun, Se-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.7-12
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    • 2017
  • It is assumed that the buckling and cutting conditions depending on the slenderness ratio will affect the machining quality of the rotary boring tool mounted on a milling machine. In this study, the boring cutter was designed and fabricated to precisely create the Ø30 hole. Through the performance evaluation, the accuracy of the hole according to the slenderness ratio and cutting conditions was analyzed, and the following conclusions were obtained. The higher the RPM, the smaller the change in the working diameter, and the smaller the hole. Next, the smaller the slenderness ratio, the smaller the change in straightness due to the change in cutting conditions. Finally, the slenderness ratio also affects the tendency for changes in the concentricity. The larger the slenderness ratio, the more sensitive the concentricity to changes in cutting conditions.

A Study on the Noise Performance of Silencer Fused with Hole-Cavity Resonance Technology and Micro-Sphere Stainless Chip Sintering Technology (Hole-Cavity 공명기술과 미세공 스테인레스칩 소결 융합 소음기의 소음성능에 관한 연구)

  • Cho, Dong-Hyun;BacK, Nam-Do
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.101-108
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    • 2019
  • In this study, the hole-cavity resonance technology and the micro pore stainless chip sintering technology were fused to develop silencers with excellent noise attenuation performance even at fluid pressures exceeding 30 bar for the first time at home and abroad. As a result of this study, the noise attenuation performance was greatly improved as reflection, loss, and resonance were made to occur thousands of times simultaneously when fluids pass through the sintered micro pore stainless steel chip sound absorber. The noise of the gas emitted from the bomb without the silencer was shown to be 125dB. And noise test conducted after installation of the silencer showed the noise of 67dB. Given the study results, the amount of noise was greatly reduced in the sintered silencer.

Analysis of Principal Stress Distribution Difference of Tensile Plate with Partial Through-hole (부분 관통 구멍이 있는 인장판의 주응력 분포 차이 해석)

  • Park, Sang Hyun;Kim, Young Chul;Kim, Myung Soo;Baek, Tae Hyun
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.7 no.2
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    • pp.437-444
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    • 2017
  • Stress concentrations around discontinuities, such as a hole in cross section of a structural member, have great importance because the most materials failure around the region may be occurred. Stress on the point applied by concentrated load reaches much larger value than the average stress in structural member. In this paper, stress analysis was performed for the plate with a partial through-hole to find the difference of the principal stress distribution. The difference between maximum principal stress and minimum principal stress in photoelasticity is equal to the value obtained by multiplying the isochromatic fringe order by the fringe constant of the material divided by the distance through which the light passes, that is, the thickness of the specimen. Since the difference of principal stress is proportional to the photoelastic fringe order, the distribution of the principal stress difference by the finite element analysis can be compared with the photoelasticity experimental result. ANSYS Workbench, that is the finite element software, is used to compute the differences of principal stresses at the specific points on the measured lines. The computation values obtained by ANSYS are compared with the experimental measurements by photoelasticity, and two results are comparable to each other. In addition, the stress concentration factor is obtained using the stress distribution analyzed from the variation of hole depth. Stress concentration factor is increasing, as the depth of hole increase.

Study on Cause and Effect of SG Feed Water Ring Through-Wall Hole (증기발생기 급수링 관통손상 원인 및 영향 고찰)

  • Lee, Sung Ho;Lee, Yo Seob
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.61-68
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    • 2015
  • The function of Feed Water Ring is to provide the flow path from Feedwater Nozzle to inside of SG(steam generator). Significant amounts of general FAC on the outside of the Feed Water Ring are not likely due to the low flow velocities in this area. However, on the interior of the Feed Water Ring, there may be areas of local higher flow velocity which could lead to higher FAC rates. These may include the inlet tee from the Feedwater Nozzle into the Feed Water Ring, the areas where the Feed Water Ring changes diameter, and especially the entrance area to the J-Nozzles. In this paper, the results of root cause analysis of through-wall hole observed at domestic WH 51F SG Feed Water Ring and its effect on the integrity and performance of SG are described. And, the maintenance strategy for WH 51F SG Feed Water Ring and the monitoring strategy for Downcomer Feed Water Ring of CE System 80 SG are presented.

The Effects of Impingement Hole Size on Heat Transfer of An Impingement/Effusion Cooling System (충돌제트/유출냉각기법에서 분사판의 홀배열이 열전달에 미치는 영향)

  • Choi, Jong-Hyun;Rhee, Dong-Ho;Cho, Hyung-Hee
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.489-496
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    • 2001
  • Two perforated plates are used to investigate local heat/mass transfer characteristics in an impingement/effusion cooling system. A naphthalene sublimation method is conducted to determine the local heat/mass transfer coefficients on the upward facing surface of the effusion plate. The two plates are placed in parallel position with gap distances of 1, 2, 4 and 6 times of effusion hole diameter. The effects of hole arrangements of the plates are studied for staggered, square, and hexagonal arrays. The experiments are conducted at Reynolds number of 10,000 based on the effusion hole diameter. The results show that the smaller hole size in the staggered array has the higher transfer coefficients on the stagnation region due to the formation of higher momentum flows through the impingement holes. In the square array, heat/mass transfer on the target plate is more uniform as the number of impingement holes increases. High and uniform heat/mass transfer coefficients are obtained in the hexagonal array.

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Improved Characteristic of Radiated Emission of a PCB by Using the Via-Hole Position (단일 비아 위치를 이용한 PCB의 복사성 방사 성능 향상)

  • Kim, Li-Jin;Lee, Jae-Hyun
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.20 no.12
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    • pp.1272-1278
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    • 2009
  • The cancellation method of P/G(power/ground) plane resonances which are generated between the power plane and the ground plane in a 4-layer PCB(Printed Circuit Boards) with a via-hole for the improvement of the RE(Radiated Emission) characteristic is presented. The validity of the proposed method was confirmed from simulation and measurement of performances of signal transmission characteristic, intensities of edge-radiation and radiated emission of PCB with a via-hole.

A Study on the Development of an Elevator Rope Tension Automatic Equalizer (엘리베이터 로프장력 자동조절기 개발에 관한 연구)

  • Kim, Dong-Bok;Kim, Gab-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.5
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    • pp.60-66
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    • 2020
  • In this paper, we describe a rope tension automatic equalizer that automatically adjusts several rope tensions connecting the elevator car and the counterweight. The automatic rope tension equalizer is composed of a body, ram, and rope shaft. The body includes a cylinder hole, in which a ram is assembled. A rope shaft is assembled in a hole in the ram. Moreover, the rope is fixed to the rope shaft, with a hole through which fluid can pass between each cylinder hole and the hole of the body. The central concept is that the force of each rope is evenly distributed by the hydraulic pressure between the ram and the body cylinder when the rope is pulled. The thickness of the jaw connecting the small and large diameters of the body of the rope tension automatic equalizer was 15 mm based on structural analysis. The results of the representative experiment to install the produced rope tension equalizer on the elevator revealed it was possible to reduce the rope tension deviation by more than 71 kg.