• Title/Summary/Keyword: thickness shrinkage

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Analysis of Fabric Shrinkage in Sewing Machine Embroidery (기계자수 원단의 수축에 관한 연구)

  • 강창희;안춘순
    • Journal of the Korean Society of Clothing and Textiles
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    • v.28 no.8
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    • pp.1057-1064
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    • 2004
  • Silk, polyester, cotton, and wool fabrics were embroidered with varying stitch length of 3mm, 5mm, and 10mm to examine the difference in fabric shrinkage in terms of sewing direction, fabric thickness, cover factor, stitch length, and fiber type. Warp, filling, and bias direction of sewing resulted in no difference in fabric shrinkage. Within the samples with same stitch length, there was less fabric shrinkage in fabrics with higher fabric thickness or higher cover factor. There was larger shrinkage when sewn with longer stitch length. Comparing fabrics with different fiber types but similar fabric thickness, silk and polyester fabrics showed the smallest fabric shrinkage and wool fabrics showed the largest shrinkage. It is shown that similar fabric shrinkage between silk and polyester is due to the similarity in cover factor.

Prediction of Curl Distortion using Classical Lamination Theory in Stereolithography (SL 광조형 공정에서 고전적층이론을 적용한 곡률 변형 예측)

  • Kim, Gi-Dae;Lee, Jae-Kon
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.210-217
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    • 2005
  • A curl distortion induced by shrinkage during stereolithography polymerization process is analyzed with the classical lamination theory. Test parts of different layer thickness and part thickness are manufactured and their deformations are measured with CMM. Curl distortion is generated by the differential shrinkage of the layers, where the total shrinkage includes the shrinkages due to solidification and the change of temperature. It is shown that the curl distortion increases exponentially with decreasing the total thickness of the part, whose smaller layer thickness induces larger curl distortion. It is verified that only a part of the total shrinkage plays a role in generating the curl distortion.

Study on Press-drying and Air-drying of Italian Poplar Rotary Veneer (이태리포플러 로타리 단판(單板)의 열판건조(熱板乾燥)와 천연건조(天然乾燥)에 관(關)한 연구(硏究))

  • Jung, Hee-Suk;Shim, Chong-Supp
    • Journal of the Korean Wood Science and Technology
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    • v.10 no.3
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    • pp.167-167
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    • 1982
  • Italian poplar (Populus euramericana) rotary veneers were press-dried and air-dried to study drying curves, thickness shrinkage and width shrinkage of them under several drying conditions such as drying temperatures and veneer thicknesses. The results of the study are summarized as follows; 1. In press-drying, drying times from green condition to about final moisture content of 10 percent with veneer thickness of 0.6mm by platen temperatures required about 10 minutes at platen temperature of $100^{\circ}C$, 3 minutes at $110^{\circ}C$, 1 minute at $120^{\circ}C$ and $130^{\circ}C$, respectively. 2. In press, drying, drying times from green condition to about final moisture content of 10 percent by veneer thicknesses required 2 minutes at veneer thickness of 0.6mm, 4 minutes at 1.2mm,6 minutes at 1.8mm and 9 minutes at 3.6mm, respectively. 3. In air-drying, drying times from green condition to air-dried moisture content by veneer thicknesses required 15 hours at veneer thickness of 0.6mm, 18 hours at 1.2mm and 23 hours at 2.4mm, respectively. 4. Thickness shrinkage of press-drying was remarkably greater than that of air-drying, but width shrinkage of press-drying was rather smaller. 5. Difference of thickness shrinkage among platen temperatures was insignificant, and width shrinkage at platen temperature of $130^{\circ}C$ was the least.

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Physical Properties of Ceramics Manufactured from A Boards Mixed with Sawdust and Mandarin Peels (톱밥·귤박 혼합보드로 제조한 세라믹의 물리적 성질)

  • Hwang, Jung-Woo;Oh, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.3
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    • pp.335-342
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    • 2017
  • This study was carried out to explore a new application of the by-products sawdust, formed during sawing and mandarin peels which are agricultural by-products. The boards were manufactured by mixing the sawdust and mandarin peels at different mixing ratio and density. The boards were then converted to ceramics by various percentage of resin impregnation and at different carbonization temperatures. As the percentage of resin impregnation increased, the weight loss was decreased; on the other hand, density, linear shrinkage and thickness shrinkage increased. As the carbonization temperature increased, the weight loss was increased and linear thickness shrinkage increased to $1000^{\circ}C$ and the subsequent increase was insufficient. As the percentage of mandarin peels addition increased, the weight loss, linear shrinkage and thickness shrinkage was decreased.

Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, H.P.;Kim, Y.J.
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.5-11
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    • 2012
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed.

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Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, Hyun-Pil;Kim, Yohng-Jo
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.103-109
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    • 2008
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed

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A study on shrinkage deformation according to injection molding conditions of pipe (annular) shaped products (파이프(Annular) 형상 제품의 사출성형 조건에 따른 수축 변형에 관한 연구)

  • Jeon, Dae-Seon
    • Design & Manufacturing
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    • v.15 no.2
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    • pp.36-41
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    • 2021
  • The 3 dimensional Pipe (Annular) Shaped Products was selected as a test sample, then a attribute of a molding shrinkage according to the parameters of a injection process was examined with PC, which is the typical engineering plastic. Both the inside and the outside diameter of the Pipe (Annular) sample were shrank into the inner direction of the part. And then the comparative analysis of the samples proved that a increasing thickness led a bigger shrinkage rate in the equal outside diametric samples, and a decreasing outside diameter caused a bigger shrinkage rate in the same thickness samples. The comparative study of the cushion volume of a injection machine showed that the molding shrinkage was most affected by the pressure strength among the resin temperature, the maintenance pressure strength and the maintenance pressure duration time. Each of the shrinkage rates according to the measuring direction and the gate position was different. As a result, the injection molded sample had not a typical circular shape.

Characteristics of Ceramics from Miscanthus sinensis var. purpurascens Particle Board (거대억새 파티클보드로 제조된 세라믹의 특성)

  • Oh, Seung-Won;Park, Hee-Jun;Hwang, Jung-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.3
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    • pp.251-257
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    • 2014
  • For new use development of miscanthus sinensis var. purpurascens, which investigated properties of ceramics made from different carbonization temperature ($600{\sim}1,200^{\circ}C$) and percentage of resin impregnation(30~60%) using a mincanthus board. As the carbonization temperature increased, the density, thickness shrinkage, linear shrinkage, weight loss were increased. As the percentage of resin impregnation increased, the density, linear shrinkage and weight loss were increased. On the other hand, thickness shrinkage decreased.

A Study of Shrinkage Phenomena on Injection modeled Pa Metal Insert (금속 인서트 사출 성형품의 수축 현상에 관한 연구)

  • 김영수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.112-118
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    • 1999
  • Shrinkage behavior was investigated to obtain more accurate dimensions of injected molding parts for free and restricted shrinkage conditions. various parameters for metal inserted injection process, such as thickness of resin, holding pressure and time, mo이 temperature and restriction condition of mold, were considered for the analysis of shrinkage phenomena. For numerical analysis, MOLDFLOW software was used to find the deterministic parameters of filling time, temperature, pressure and holding time. Also , experimental shrinkage effects were measured through actual injection molding process and the resin thickness was under controlled as 3 mm , 5 mm, and 7mm for the shapes of plastic gear made of Polymide(PA) and Polyxymethlene(POM). The main parameters of these injection processes were found to be holding pressure, holding time and mold temperature in the case of metal inserted molding.

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Prediction of Microshrinkage Porosity in Thin Al-alloy Permanent Mold Castings

  • Lee, Zin-Hyoung
    • Journal of Korea Foundry Society
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    • v.11 no.1
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    • pp.44-53
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    • 1991
  • The proper feeding conditions for thin Al-Alloy (AA336, JIS AC8A) castings in permanent mold were investigated to eliminate microshrinkage porosity. 5mm-thick plates (200mm long, 60mm wide) were cast with increasing padding taper from 0 to 5% under different conditions : (1) constant mold temperature of $350^{\circ}C$, (2) continuous production with uniform mold thickness (10mm), (3) continuous production with a negative taper of 2.5% in mold thickness (thickness decreasing in direction to riser). The test casting were machined off to the midplane and the shrinkage porosity was examined visually. The critical padding taper which can just eliminate the shrinkage porosity was determined for each condition, i.e. : (1) 4.5% at the constant mold temperature, (2) 3.5% for continuous production with the uniform mold thickness (3) 1.5% for continuous production with the taper in mold thickness. A computer simulation by a finite difference analysis program was applied to the test casting. The liquid fraction gradient (LFG) and the temperature gradient divided by the square root of the cooling rate (G /SR) were calculated at the end of solidification and compared with the shrinkage porosity area in the castings. For the case of constant mold temperature, LFG is a better parameter to predict shrinkage porosity than G /SR and its critical value is around 11%/cm. But for the case of continuous production, neither LFG nor G /SR could be a reliable parameter. The experimental results about the critical padding taper are of practical interest for designing permanent molds and castings. The computer simulation results stimulate further research to be directed on the prediction of centerline microshrinkage porosity in continuous production.

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