• Title/Summary/Keyword: thickness optimization

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Optimal design of a lightweight composite sandwich plate used for airplane containers

  • Al-Fatlawi, Alaa;Jarmai, Karoly;Kovacs, Gyorgy
    • Structural Engineering and Mechanics
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    • v.78 no.5
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    • pp.611-622
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    • 2021
  • Composite material-due to low density-causes weight savings, which results in lower fuel consumption of transport vehicles. The aim of the research was to change the existing base-plate of the aluminum airplane container with the composite sandwich plate in order to reduce the weight of the containers of cargo aircrafts. The newly constructed sandwich plate consists of aluminum honeycomb core and composite face-sheets. The face-sheets consist of glass or carbon or hybrid fiber layers. The orientations of the fibers in the face-sheets were 0°, 90° and ±45°. Multi-objective optimization method was elaborated for the newly constructed sandwich plates. Based on the design aim, the importance of the objective functions (weight and cost of sandwich plates) was the same (50%). During the optimization nine design constraints were considered: stiffness, deflection, facing stress, core shear stress, skin stress, plate buckling, shear crimping, skin wrinkling, intracell buckling. The design variables were core thickness and number of layers of the face-sheets. During the optimization both the Weighted Normalized Method of the Excel Solver and the Genetic Algorithm Solver of Matlab software were applied. The mechanical properties of composite face-sheets were calculated by Laminator software according to the Classical Lamination Plate Theory and Tsai-Hill failure criteria. The main added-value of the study is that the multi-objective optimization method was elaborated for the newly constructed sandwich structures. It was confirmed that the optimal new composite sandwich construction-due to weight savings and lower fuel consumption of cargo aircrafts - is more advantageous than conventional all-aluminum container.

Sensitivity Evaluation and Approximate Optimization Analysis for Structure Design of Module Hull Type Trimaran Pontoon Boat (모듈 선체형 삼동 폰툰 보트의 구조설계 민감도 평가와 근사 최적화 해석)

  • Bo-Youp Choi;Chang-Ryeon Son;Joon-Sik Son;Min-Ho Park;Chang-Yong Song
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.6_3
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    • pp.1279-1288
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    • 2023
  • Recently, domestic leisure boats have been actively researching eco-friendly product development to enter the global market. Since the hulls of existing leisure boats are mainly made of fiber reinforced plastic (FRP) or aluminum, design techniques for securing structural safety by applying related materials have been mainly studied. In this study, an initial structural design safety assessment of a trimaran pontoon leisure boat with a modular hull structure and eco-friendly high-density polyethylene (HDPE) material was conducted, and sensitivity evaluation and optimization analysis for lightweight design were performed. The initial structural design safety assessment was carried out by creating a finite element analysis model and applying the loading conditions specified in the ship classification regulation to check whether the specified allowable stresses are satisfied. For the sensitivity evaluation, the influence of stress and weight of each hull structural member was evaluated using the orthogonal array design of experiments method, and an approximate model based on the response surface method was generated using the results of the design of experiments. The optimization analysis set the thickness of the hull structural members as the design variable and considered the optimal design formulation to minimize the weight while satisfying the allowable stress. The algorithm of the optimization analysis applied the Gradient-population Based Optimizer (GBO) to improve the accuracy of the optimal solution convergence while reducing the numerical cost. Through this study, the optimal design of a newly developed eco-friendly trimaran pontoon leisure boat with a weight reduction of 10% was presented.

Optimal Design and Simulation of SCARA Robot Arm (스카라 로봇 암의 최적화 설계 및 시뮬레이션)

  • Lee, Jong-Shin
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.6
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    • pp.612-618
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    • 2009
  • This study is concerned about the optimal design of the arm 1 and arm 2 in the SCARA robot. The mass and inertia moment of the arm I and arm 2 in a SCARA robot is greatly affected on the performance such as a cycle time, and torques loaded on $1^{st}$ axis and $2^{nd}$ axis. To reduce the mass and inertia moment, this study carried out optimal design by FEM analysis using parametric variables, which is a width, a height of the rib and a thickness of arm in the arm. The rib is adapted instead of reducing the thickness in the arm. And the simulation by computer was conducted on two given paths in X direction and Y direction. After optimal design, the result showed that maximum torque of $1^{st}$ axis and $2^{nd}$ axis reduced to maximum 9.5% on a given path.

Angle Ring Press Board Characteristic in Accordance with Temperature and Humidity for High Voltage Transformer (온도와 습도에 따른 초고압 변압기용 앵글링 프레스보드 특성)

  • Suh, Wang Byuck
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.33 no.1
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    • pp.60-64
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    • 2020
  • In this study, to develop angle ring pressboards for high voltage transformers, the radius and thickness are modified under the conditions of temperature and humidity. In particular, a pressboard with a thickness of 6 mm and a radius at the angled part were investigated based on the simulation of the principal stress from the angled optimization profile shape. As a result, by the appropriate application of a higher temperature, the solid insulation can be improved to reduce the moisture content for an optimized profile angle of a high voltage transformer. This also results in the improvement of the safety factor by 25%. It is determined that the electrical insulation properties of pressboards in high voltage transformers can be enhanced by improving their properties.

Heat transfer analysis for optimization of recording mark on Compact Disk-Recordable (추기형 광디스크에서 최적 기록마크 생성을 위한 열전달 해석)

  • Hong, S.K.;Lee, J.D.;Shin, J.M.;Go, S.R.;Lee, K.H.;Cho, H.H.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.589-595
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    • 2001
  • The present study conducted heat transfer analysis in multi-layer of CD-R. It is necessary to analyze heat transfer during the recording process to find optimum power and write strategy in CD-R. This study investigated effects of several parameters such as recording speed, laser power, layer thickness and thermal property. The calculated results presented temperature distribution in the multi-layer and detailed information of recording characteristics. Optimum laser power was estimated, comparing an optimum mark length with the calculated mark lengths. The results showed that the optimum laser power was influenced significantly by the layer thickness and the thermal properties of the dye.

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Optimization of PSG Flowing and Metallization for Step Coverage Improvement (스텝 커버리지를 위한 PSG와 기첩처리 공정 조건의 개선)

  • 김도진;이종덕
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.19 no.6
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    • pp.91-95
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    • 1982
  • One significant problem which arises during the fabrication of LSI and/or VLSI is how to make a good step coverage for aluminum. One way developed in this study is to flow PSG containing 8.0 wt.% - 8.6 wt.% of phosphorus at 95$0^{\circ}C$ for 30 minutes in steam and to depo3it aluminum of 1 urn thickness at $250^{\circ}C$.

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The Shape Optimization of MIL-S-46119 Ring Obturator Under the High Pressure (고압을 받는 MIL-S-46119 원형 밀폐링의 형상 최적화)

  • Chae, Je-Wook;Lee, Young-Shin;Park, Tae-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.1-7
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    • 2003
  • The optimal design for the shape of MIL-S-46119 ring obturator under the high pressure using parameter stud:』 on the stress analysis considering effects of design variable is presented, and it is compared to experimental results. The trends of parametric study are in good agreement with the experimental results. The more thickness the higher stress. The more taper the higher stress. And maximum stress of circumferential surface is larger than maximum stress of forward surface. The design variable!; are such as thickness, taper, radius of shape of the obturator. In order to optimize the shape of obturation ring, the weight is maximized subject to maximum stress of the obturator within allowable stress. The design constraints are geometric elements of design variables.

Properties of ZnO Thin Films Using ZnO Buffer Layer (ZnO 완충층을 이용하여 증착시킨 ZnO 박막의 특성)

  • 방규현;황득규;이동희;오민석;최원국
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.224-227
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    • 2001
  • ZnO buffer layers were used to grow ZnO films on c-plane sapphire substrates. The role of ZnO buffer layers in the growth of ZnO thin films on sapphire substrates was investigated by scanning electron microscopy, X-ray diffraction, and Photolumminescence(PL) measurements. At the optimized ZnO buffer layer thickness of 100 $\AA$, FWHM of $\theta$ -rocking curve of ZnO thin films was minimized to 0.73 degrees and room temperature PL spectra showed that deep level emission was not hardly seen. The optimization of the ZnO buffer layer thickness resulted in improvements of the surface morphology and crystalline quality of ZnO thin films.

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Electrical Properties of Traveling-wave Coplanar Waveguide Transmission Line with a Abruptly broken Input-Output-taper for $LiNbO_3$Optical Modulator Electrode (급격히 꺾인 Taper를 갖는 Traveling-wave Coplanar Waveguide형 $LiNbO_34$전기광학변조기 전송선로의 전기적 특성)

  • 정운조;김성구
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.12
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    • pp.1051-1057
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    • 2000
  • A traveling-wave CPW(coplanar waveguide) electrode with abruptly broken input/output-taper for LiNbO$_3$optical modulator was designed and fabricated. The electrical characteristics of traveling-wave electrode on z-cut LiNbO$_3$crystal with SiO$_2$buffer layers were measured by network analyzer. To confirm the possibility of the electro-optic modulator electrode, detailed calculations of the impedance, microwave effective index and attenuation constants are presented as a function of the microwave electrode thickness, but the buffer layer thickness is fixed as 1${\mu}{\textrm}{m}$. These characteristics are discussed from the viewpoint of the device optimization and are expected to be design guides for the LiNbO$_3$modulator’s electrodes.

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The Study of Optimal Design of FRP-Concrete Composite Deck (FRP-콘크리트 합성 바닥판의 최적설계에 관한 연구)

  • 이현섭;조성배;박장호;신영석
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.511-516
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    • 2004
  • The objective of this study is to optimally design FRP-concrete members of a bridge structure. Using the GENESIS7.0 that is a commercial optimization program we performed an optimal design with design parameters that consist of height, width of FRP member, height of concrete. And we practiced an optimal design with the design variables, thickness of upper flange, bottom flange, and web. The results of these studies are summarized as follows : (1) Thickness of composite-concrete is proper at over loon (2) FRP member reaches the optimal section when the width of the FRP member is 20cm its height is 10cm and the height of the composite-concrete is 12cm.

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