• Title/Summary/Keyword: thick composite structure

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Investigation on Damage Tolerance of Thick Laminate for Aircraft Composite Structure (항공기 복합재 구조에 적용된 두꺼운 적층판의 손상 허용 기준 평가)

  • Park, Hyun-Bum;Kong, Chang-Duk;Shin, Chul-Jin
    • Composites Research
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    • v.25 no.4
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    • pp.105-109
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    • 2012
  • Recently, development of a small aircraft has been carried out for the BASA(Bilateral Aviation Safety Agreement) program in Korea. This aircraft adopted all composite structures for environmental friendly by low fuel consumption due to its lightness behavior. However the composite structure has disadvantage which is very weak against impact damages. Therefore, damage allowable design of aircraft structure must be performed considering compressive fracture strength. This point is very important for certification of composite structure aircraft. In this paper, it is performed the research on damage tolerance of thick laminate adopting aircraft structure. The damage tolerance of three different types of thick laminates such as no damage, open hole and impact damage is evaluated under compression loading.

A 3-D Structural Analysis of Composite Sabot (복합재 이탈피의 3차원 구조해석)

  • 이성호;이강우;박관진;송흥섭
    • Journal of the Korea Institute of Military Science and Technology
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    • v.6 no.2
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    • pp.65-72
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    • 2003
  • Composite sabot can increase the penetration performance of APFSDS projectile by reduction of the sabot weight. However, it has a thick-sectioned lamination and the lamination structure is different from those of the conventional composite parts. In this study, modeling technique for a thick and radially-laminated composite part has been applied in the finite element analysis of composite sabot. Four models of composite lamination for the sabot have been proposed and evaluated for their structural strength.

Performance of Solid Oxide Fuel Cell with Gradient-structured Thin-film Cathode Composed of Pulsed-laser-deposited Lanthanum Strontium Manganite-Yttria-stabilized Zirconia Composite (PLD 공정으로 제조된 LSM-YSZ 나노복합체층이 포함된 경사구조 박막 공기극을 적용한 SOFC의 성능 분석)

  • Myung, Doo-Hwan;Hong, Jong-Ill;Hwang, Jae-Yeon;Lee, Jong-Ho;Lee, Hae-Weon;Kim, Byung-Kook;Cho, Sung-Gurl;Son, Ji-Won
    • Journal of the Korean Ceramic Society
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    • v.48 no.6
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    • pp.487-492
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    • 2011
  • The effect of the application of lanthanum strontrium manganite and yttria-stabilized zirconia (LSM-YSZ) nano-composite fabricated by pulsed laser deposition (PLD) as a cathode of solid oxide fuel cell (SOFC) is studied. A gradient-structure thin-film cathode composed of 1 micron-thick LSM-YSZ deposited at an ambient pressure ($P_{amb}$) of 200 mTorr; 2 micron-thick LSM-YSZ deposited at a $P_{amb}$ of 300 mTorr; and 2 micron-thick lanthanum strontium cobaltite (LSC) current collecting layer was fabricated on an anode-supported SOFC with an ~8 micron-thick YSZ electrolyte. In comparison with a 1 micron-thick nano-structure single-phase LSM cathode fabricated by PLD, it was obviously effective to increase triple phase boundaries (TPB) over the whole thickness of the cathode layer by employing the composite and increasing the physical thickness of the cathode. Both polarization and ohmic resistances of the cell were significantly reduced and the power output of the cell was improved by a factor of 1.6.

A Study on Fatigue Test Procedure of a Composite Train Carbody (복합재 철도차량 차체의 피로내구시험 철차에 대한 연구)

  • Kim, Jung-Seok;Han, Seong-Ho;Seo, Seung-Il;Jeong, Jong-Cheol;Cho, Sea-Hyun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.234-238
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    • 2005
  • This paper explains the fatigue test procedure of a composite train carbody. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a 40mm-thick aluminium honeycomb core and 5mm-thick woven fabric carbon/epoxy face. In order to evaluate fatigue strength of the composite carbody, the carbody will be excited by two 50-ton capacity hydraulic actuators. The excitation frequency will be measured by natural frequency evaluation test under full weight condition. The test The fatigue test is to be conducted For $2{\times}10^6$cycles. During the fatigue test, the nondestructive tests using X-ray and liquid penetrant will be performed. From crack detection tests, the location and Fatigue crack progress will be investigated.

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Analytical and Experimental Studies on the Natural Frequency of a Composite Train Carbody (복합재 철도차량 차체 고유진동수에 대한 해석 및 시험적 연구)

  • Jeong Jong-Cheol;Cho Sea-Hyun;Seo Seong-Il;Kim Jung-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.473-480
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    • 2006
  • This paper explains analytical and experimental studies to evaluate the natural frequency of a composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of 40mm-thick aluminium honeycomb core and 5mm-thick woven fabric carbon/epoxy face. From the finite element analysis, the 1st bending and 1st twisting natural frequency of the composite carbody were 11.67Hz and 14.4Hz, respectively. In order to verify the analytical results, the natural frequency measuring tests were performed. The measured 1st bending and twisting natural frequencies of the composite carbody were 10.25Hz and 11.0Hz, respectively. Both of these results satisfied the design requirement.

A Study on the Nonlinear Structural Analysis for Spent Nuclear Fuel Disposal Container and Bentonite Buffer (고준위폐기물 처분장치와 이를 감싸고 있는 벤토나이트 버퍼에 대한 비선형 구조해석)

  • 권영주;최석호
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.04a
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    • pp.19-26
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    • 2002
  • In this paper, the nonlinear structural analysis for the composite structure of the spent nuclear fuel disposal container and the 50cm thick bentonite buffer is carried out to predict the collapse of the container while the sudden rock movement of 10cm is applied on the composite structure. This sudden rock movement is anticipated by the earthquake etc. at a deep underground. Horizontal symmetric rock movement is assumed in this structural analysis. Elastoplastic material model is adopted. Drucker-Prager yield criterion is used for the material yield prediction of the bentonite buffer and von-Mises yield criterion is used for the material yield prediction of the container(cast iron insert, copper outer shell and lid and bottom). Analysis results show that even though very large deformations occur beyond the yield point in the bentonite buffer, the container structure still endures elastic small strains and stresses below the yield strength. Hence, the 50cm thick bentonite buffer can protect the container safely against the 10cm sudden rock movement by earthquake etc.. Analysis results also show that bending deformations occur in the container structure due to the shear deformation of the bentonite buffer. The elastoplastic nonlinear structural analysis for the composite structure of the container and the bentonite buffer is performed using the finite element analysis code, NISA.

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Finite element vibration analysis of laminated composite parabolic thick plate frames

  • Das, Oguzhan;Ozturk, Hasan;Gonenli, Can
    • Steel and Composite Structures
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    • v.35 no.1
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    • pp.43-59
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    • 2020
  • In this study, free vibration analysis of laminated composite parabolic thick plate frames by using finite element method is introduced. Governing equations of an eigenvalue problem are obtained from First Order Shear Deformation Theory (FSDT). Finite element method is employed to obtain natural frequency values from the governing differential equations. The frames consist of two flat square plates and one singly curved plate. Parameters like radii of curvature, aspect ratio, ply orientation and boundary conditions are investigated to understand their effect on dynamic behavior of such a structure. In addition, multi-bay structures of such geometry with different stacking order are also taken into account. The composite frame structures are also modeled and simulated via ANSYS to verify the accuracy of the present study.

Static Compressive Strength of Thick Unidirectional Carbon Fiber - Epoxy Laminate (두꺼운 일방향 탄소섬유-에폭시 적층판의 정적 압축 강도 연구)

  • Lee, J.;Soutis, C.;Gong, Chang-Deok
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.61-65
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    • 2005
  • Existing test methods for thick-section specimens ( 4mm) have not provided precise compressive properties to date for the analysis and design of thick structure. A survey of the failure behaviour of such thick specimens revealed that the failure initiated at the top corner of the specimen and propagated down and across the width of the specimen as premature failure, not typically reported for thin compression specimens. In the current study, the premature failure was successfully avoided during compressive testing and the failure mode was quite similar regardless of increasing specimen thickness and specimen volume. Failure mode was similar regardless of increasing specimen thickness and specimen volume, i.e. brooming failure mode combined with longitudinal splitting, interlaminar cracking, fibre breakage and kinkband formation (fibre microbuckling). Nevertheless, average failure strengths of the specimens decreased with increasing specimen thicnkiness from 2mm to 8mm with the T800/924C system (36% strength reduction) and specimen volumes from scaling factor I to scaling factor 4 with the IM7/8552 system (46% strength reduction). It was revealed from the literature$^{11}$ that the thickness effect and scaling effect arc caused by manufacturing defects such as void content and fibre waviness.

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Structural analysis of a thick composite rotor hub system by using equivalent properties (등가 물성을 이용한 두꺼운 복합재 로터 허브 시스템의 구조 해석)

  • ;Yanti Rachmadini
    • Composites Research
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    • v.16 no.5
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    • pp.7-14
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    • 2003
  • Modeling of thick composite structures for finite element analysis is relatively complicated. 2-D plane elements may cause inaccurate result since the plane stress condition cannot be applicable in these structures. Therefore a 3-D modeling should be used. However, the difficulty to model all the layers with different material properties and ply orientation arise in this case. In this paper, an equivalent modeling is proposed and numerically tested for analysis of thick composite structures. By grouping layers with same material and ply orientation, number of elements through the thickness is remarkably reduced and still the result is close enough to the one from a detail finite element model. MSC/NASTRAN and PATRAN are used for the analysis. The proposed modeling technique has been applied for analysis of composite rotor hub system designed by Korea Aerospace Research Institute(KARI). Using the proposed equivalent modeling technique, we could conduct stress analysis for the hub system and check the safety factor of each part.

Structural Optimization of a Thick-Walled Composite Multi-Cell Wing Box Using an Approximation Method

  • Kim, San-Hui;Kim, Pyung-Hwa;Kim, Myung-Jun;Park, Jung-sun
    • Journal of Aerospace System Engineering
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    • v.15 no.2
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    • pp.1-9
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    • 2021
  • In this paper, a thickness compensation function is introduced to consider the shear deformation and warping effect resulting from increased thickness in the composite multi-cell wing box. The thickness compensation function is used to perform the structure optimization of the multi-cell. It is determined by minimizing the error of an analytical formula using solid mechanics and the Ritz method. It is used to define a structural performance prediction expression due to the increase in thickness. The parameter is defined by the number of spars and analyzed by the critical buckling load and the limited failure index as a response. Constraints in structural optimization are composed of displacements, torsional angles, the critical buckling load, and the failure index. The objective function is the mass, and its optimization is performed using a genetic algorithm.