• 제목/요약/키워드: thermoplastic composite

검색결과 179건 처리시간 0.02초

GF/PE 복합재료의 인장파괴거동에 관한 연구 (A Study on the Tensile Fracture Behavior of Glass Fiber Polyethylene Composites)

  • 엄윤성;고성위
    • 수산해양기술연구
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    • 제39권2호
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    • pp.158-163
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    • 2003
  • Thermosetting matrix composites have disadvantages in terms of moulding time, repairability and manufacturing cost. Thus the high-performance thermoplastic composites to eliminate such disadvantages have been developed so far. As a result of environmental and economical concerns, there is a growing interest in the use of thermoplastic composites. However, since their mechanical properties are very sensitive to the environment such as moisture, temperature etc., those behaviors need to be studied. Particularly the temperature is a very important factor influencing the mechanical behavior of thermoplastic composites. The effect of temperature have not yet been fully quantified. Since engineering applications of reinforced composites necessitate their fracture mechanic characterization, work is in progress to investigate the fracture and related failure behavior. An approach which predicts the tensile strength was perpormed in the tensile test. The main goal of this work is to study the effect of temperature on the result of tensile test with respect to GF/PE composite. The tensile strength and failure mechanisms of GF/PE composites were investigated in the temperature range 6$0^{\circ}C$ to -5$0^{\circ}C$. The tensile strength increased as the fiber volume fraction ratio increased. The tensile strength showed the maximum at -5$0^{\circ}C$, and it tended to decrease as the temperature increased from -5$0^{\circ}C$. The major failure mechanism was classified into the fiber matrix debonding, the fiber pull-out, the delamination and the matrix deformation.

무정형 열가소성 고분자의 자유 라디칼 중합 분자동역학 시뮬레이션 알고리즘 (Free Radical Polymerization Algorithm for a Thermoplastic Polymer Matrix : A Molecular Dynamics Study)

  • 정지원;박찬욱;윤군진
    • Composites Research
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    • 제32권3호
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    • pp.163-169
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    • 2019
  • 본 연구에서 우리는 자유 라디칼 중합에 기반한 열가소성 고분자의 동적 분자동역학 중합 알고리즘을 이용하여 95%의 변환률을 갖는 PMMA의 고분자 모델을 구성하였다. 본 알고리즘에서는 계산 수행에 필요한 시간을 줄이기 위해 PCFF 포텐셜 함수의 결합 항들 TraPPE-UA 포텐셜 함수의 비결합 항을 조합한 united-atom level의 coarse-grained 포텐셜 함수를 도입하였다. 자유 라디칼 중합 시뮬레이션을 통해 생성된 각 사슬을 분석하여 고분자의 분자량 분포와 평균 분자량을 계산하였고, 고분자의 분자량은 초기 상태에 존재하는 개시제 라디칼의 수를 이용하여 조절하였으며, 유리전이온도, 기계적 물성에 미치는 분자량의 효과에 대해 연구되었다.

고온 오븐 접합을 적용한 PEEK, PEI 기반 CF/PEKK 복합재의 접착 강도 및 계면 특성 평가 (Adhesive Strength and Interface Characterization of CF/PEKK Composites with PEEK, PEI Adhesives Using High Temperature oven Welding Process)

  • 박성재;이교문;박수정;김윤해
    • Composites Research
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    • 제35권2호
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    • pp.86-92
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    • 2022
  • 본 연구에서는 접착제를 구성하는 분자 결합 구조의 차이가 열가소성 복합재의 계면 특성에 미치는 영향을 판단하기 위해 진행되었다. 고온 오븐 접합 공정을 이용하여 carbonfiber/polyetherketoneketone(CF/PEKK) 열가소성 복합재료를 융합 접합, polyetheretherketone(PEEK), polyetherimide(PEI) 접착제 접합하였다. 그리고 lap 전단 강도 시험과 디지털 광학 현미경과 주사 전자 현미경을 이용한 파단면 분석, FTIR 분석을 수행하였다. 그 결과, 접착제 접합은 CF/PEKK와 접착제를 구성하는 주요 결합기인 에테르기, 케톤기, 이미드기의 결합이 증가한 인터페이즈를 형성하여 접착 강도를 강화시켰다. 그리고, 에테르기와 케톤기를 더 많이 함유한 PEEK를 사용하는 것이 더 강한 결합력을 갖는 인터페이즈를 형성하여, 복합재의 접착 강도를 향상시켰다.

열경화성 연속섬유 복합재를 이용해 외측 보강된 3D 프린팅 열가소성 복합재 구조물의 굽힘 특성 향상에 대한 연구 (A Study on the Improvement of Bending Characteristics of 3D Printed Thermoplastic Structures Reinforced at the Lateral Surface using Continuous Fiber Reinforced Thermosetting Composites)

  • 백운경;남기법;노재승;박성은;노정우
    • Composites Research
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    • 제34권2호
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    • pp.136-142
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    • 2021
  • 3D 프린팅 기술은 금형이 없이 다양한 형태의 제품을 만들기 쉬운 장점이 있지만, 기존 보편화된 성형법에 비해 기계적 물성이 낮고, 소재 및 제작 조건 등에 따라 기계적 물성이 크게 달라지는 문제가 있다. 한편, 높은 물성을 구현하기 위해서는 제조비용이 높아지는 문제가 있어, 이에 대한 연구 필요성이 증가하고 있다. 본 연구에서는 단섬유 탄소섬유 보강 나일론 필라멘트를 이용하여 3D 프린팅 열가소성 구조물을 제작하였다. 또한 인발 성형된 연속섬유 형태의 탄소섬유 혹은 유리섬유 강화 열경화성 복합재를 이용해 외측면을 보강하여 기계적 물성 향상 방법을 제시하였다. 보강재의 보강 위치와 섬유의 종류에 따른 굽힘물성 향상을 확인하였다.

유리섬유/폴리프로필렌 복합재료의 충격파괴기구에 대한 온도효과 (Temperature Effects on Impact Fracture Mechanisms of Glass Fiber/Polypropylene Campsites)

  • 고성위;엄윤성
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.314-319
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    • 2004
  • Many of researches regarding mechanical properties of composite materials are associated with humid environment and temperature. Especially the temperature is a very important factor influencing the design of thermoplastic composites. However, the effect of temperature on impact behavior of reinforced composites have not yet been fully explored. An approach which predicts critical fracture toughness GIC was performed by the impact test in this work The main goal of this work is to study effects of temperature in the impact test with glass fiber/polypropylene(GF/pp) composites. The critical fracture energy and failure mechanisms of GF/PP composites are investigated in the temperature range of $60^{\circ}C\;to\;-50^{\circ}C$ by impact test. The critical fracture energy shows a maximum at ambient temperature and it tends to decrease as temperature goes up or goes down. Major failure mechanisms can be classified such as fiber matrix debonding, fiber pull-out and/or delamination and matrix deformation.

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탄소재료 첨가에 의한 Polycarbonate의 기계적 물성 향상 및 기능화에 관한 연구 (Improved of Mechanical Properties and Functionalization of Polycarbonate by Adding Carbon Materials)

  • 김정근;최선호;고선호;곽이구;강성수
    • 한국기계가공학회지
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    • 제19권10호
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    • pp.59-67
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    • 2020
  • Polycarbonate thermoplastic composite materials are anisotropic and exhibit physical properties in the longitudinal direction. Therefore, the physical properties depend on the type and direction of reinforcements. The thermal conductivity, electrical conductivity, and resin impregnation can be controlled by adding carbon nanotubes to polycarbonate resin. However, the carbon fiber used as a reinforcing material is expensive, interfacial adhesion issues occur, and simulation values are different from actual values, making it difficult to perform mathematical analysis. However, carbon nanotubes have advantages such as light weight, rigidity, impact resistance, and reduced number of parts compared to metals. Due to these advantages, it has been applied to various products to reduce weight, improve corrosion resistance, and increase impact durability. As the content of carbon nanotubes or carbon fibers increases, the mechanical properties and antistatic and electromagnetic shielding performance improve. It is expected that the amount of carbon nanotubes or carbon fibers can be optimized and applied to various industrial products.

Braided composite rods: Innovative fibrous materials for geotechnical applications

  • Fangueiro, Raul;Rana, Sohel;Gomes Correia, A.
    • Geomechanics and Engineering
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    • 제5권2호
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    • pp.87-97
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    • 2013
  • In this paper, a novel fibrous material known as axially reinforced braided composite rods (BCRs) have been developed for reinforcement of soils. These innovative materials consist of an axial reinforcement system, comprised of longitudinally oriented core fibres, which is responsible for mechanical performance and, a braided cover, which gives a ribbed surface texture for better interfacial interactions with soils. BCRs were produced using both thermosetting (unsaturated polyester) and thermoplastic (polypropylene) matrices and synthetic (carbon, glass, HT polyethylene), as well as natural (sisal) core fibres. BCRs were characterized for tensile properties and the influence of core fibres was studied. Moreover, BCRs containing carbon fibre in the core composition were characterized for piezoresistivity and strain sensing properties under flexural deformation. According to the experimental results, the developed braided composites showed tailorable and wide range of mechanical properties, depending on the core fibres and exhibited very good strain sensing behavior.

Commingled Yarn 을 이용한 열가소성 복합재료의 Filament Winding 공정에 관한 연구 (A Study on the Filament Winding Process Using Thermoplastic Commingled Yarn)

  • 김선경;김공민;이우일
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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    • pp.199-210
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    • 2000
  • 복합재료의 성형 공정 중 하나인 Filament Winding 공정에 열가소성 기지재료인 폴리프로필렌(Polypropylene)과 강화섬유인 유리섬유로 이루어진 Commingled Yarn 을 이용한 연구를 수행하였다. 함침 과정을 해석하기 위한 계산모델을 제시하였다. 그리고 위의 모델링을 해석하는 데 필요한 복합재료 내의 온도 분포를 수치해석을 통해 계산하였고 실험을 통해 이를 검증하였다. 온도계산 결과를 함침도 예측에 이용하였다. 모델링을 통해 Filament Winding 공정의 주요 공정 변수를 찾아내었고 제시한 모델을 검증하기 위해 직접 Filament Winding 실험 장치를 제작하여 제품을 생산하고 모델과 비교하였다. 제작된 시편으로부터 함침도를 계산하는 방법을 제시하였다. 그 결과 함침도에 관해서 실험 결과가 모델과 그 경향이 뚜렷이 일치함을 확인하였다.

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Interfacial and Thermal Characteristics of Natural Fiber Composites Reinforced with Henequen Surface-Treated with EBI

  • ;한성옥;조동환
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.88-91
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    • 2004
  • In this study, a number of natural fiber henequen reinforced polymer matrix composites were successfully fabricated by means of a compression molding technique using chopped henequen fibers surface-treated with different electron beam irradiation (EBI) dosages, thermoplastic poly(butylene succinate), thermosetting unsaturated polyester and phenolic resins. Their interfacial and thermal characteristics were studied in terms of interfacial shear strength, fracture surface, dynamic mechanical properties, dimensional stability, and thermal stability using single fiber microbonding test, SEM, DMA, TMA, and TGA. The results show that their interfacial and thermal properties significantly depend on the intensity of EBl treatment on the natural fiber surface.

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개질된 열가소성 고분자를 이용한 에폭시 수지 개발과 탄소섬유 복합재료에의 응용 (Development of epoxy resin with modified thermoplastic polymer and application to the carbon fiber composites)

  • 이광기;김민영;김원호;안병현;황병선
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.237-240
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    • 2002
  • Amino terminated polyetherimide(ATPEI) has been synthesized by bisphthalic anhydride arid m-phenylenediamine, after that characterized by differential scanning calorimetry(DSC), thermogravimetric analyzer(TGA). Fourier transform (FT-IR) spectroscopy and gel permeation chromatography(GPC). ATPEI was blend to improve the toughness of bisphenol-A type epoxy resin which was cured by nadic methyl anhydride(NMA). The fracture toughness and the molphology of the toughened epoxy resin was evaluated. The toughness of ATPEI modified epoxy resin was higher than that of the PEI modified epoxy resin. In addtion, carbon fiber/ATPEI modified epoxy resin composites were fabricated and the mechanical properties of the resulted composites were investigated.

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