• Title/Summary/Keyword: thermo-mechanical model

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Thermo-Viscoelastic Residual Stress Analysis of Metal Liner-Inserted Composite Cylinders

  • Hwang, Ho-Yon;Kim, Yeong-Kook;Kim, Cheol;Kwon, Young-Doo;Park, Woong
    • Journal of Mechanical Science and Technology
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    • v.17 no.2
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    • pp.171-180
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    • 2003
  • One of the most significant problems in the processing of composite materials is residual stress. The high residual stress may cause cracking in the matrix without external loads and degrade the integrity of composite structures. In this study, thermo-viscoelastic residual stresses occurred in an aluminum liner-inserted polymer composite cylinder are investigated. This type of the structure is used for rocket fuselage due to the convenience to attach payloads and equipment to the metal liner by machining. The time and degree of cure dependent thermo-viscoelastic constitutive equations are developed and coupled with a thermo-chemical process model. These equations are solved with the finite element method to predict the residual stresses in the composite cylinder and also in the interface between the liner and the composite during cure.

Thermo-Mechancal Fatigue of the Nickel Base Superalloy IN738LC for Gas Turbine Blades (가스터빈 블레이드용 IN738LC의 열기계피로수명에 관한 연구)

  • Fleury, E.;Ha, J.S.;Hyun, J.S.;Jang, S.W.;Jung, H.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.188-193
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    • 2000
  • A more accurate life prediction for gas turbine blade takes into account the material behavior under the complex thermo-mechanical fatigue(TMF) cycles normally encountered in turbine operation. An experimental program has been carried out to address the thermo-mechanical fatigue life of the IN738LC nickel-base superalloy. In the first phase of the study, out-of-phase and in-phase TMF experiments have been performed on uncoated and coated materials. In the temperature range investigated. the deposition of NiCrAlY air plasma sprayed coating did not affect the fatigue resistance. In the second phase of the study, a physically-base life prediction model that takes into account of the contribution of different damage mechanisms has been applied. This model was able to reflect the temperature and strain rate dependences of isothermal cycling fatigue lives, and the strain-temperature history effect on the thermo-mechanical fatigue lives.

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A Study on Numerical Thermo-Mechanical Analysis for Aluminum 6061 Friction Stir Welding (전산 열.구조해석에 의한 알루미늄 6061 마찰교반용접 특성 연구)

  • Park, Chan-Woo;Paeng, Jin-Gi;Ok, Ju-Seon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.632-639
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    • 2012
  • A fully coupled thermo-mechanical model is adopted to study the temperature distribution and the material deformation in friction stir welding(FSW) process. Rotational speed is most important parameters in this research. Three dimension results under different process parameters were presented. Result indicate that the maximum temperature is lower than the melting point of the welding material. The higher temperature gradient occurs in the leading side of the workpiece. The maximum temperature can be increased with increasing the tool angular velocity, rpm in the current numerical modeling. In this research ABAQUS Ver.6.7 is to analyze a fully coupled thermo-mechanical model. ALE(Arbitrary Lagrangian-Eulerian) finite element formulation is used for the large deformation in FSW process and using the Mass scaling for the analysis time efficiency.

Scale-dependent buckling of embedded thermo-electro-magneto-elastic cylindrical nano-shells with different edge conditions

  • Yifei Gui;Honglei Hu
    • Advances in nano research
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    • v.16 no.6
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    • pp.601-613
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    • 2024
  • A new analytical buckling solution of a thermo-electro-magneto-elastic (TEME) cylindrical nano-shell made of BiTiO3-CoFe2O4 materials is obtained based on Hamiltonian approach. The Winkler and Pasternak elastic foundations as well as thermo-electro-magneto-mechanical loadings are applied, and two different types of edge conditions are taken into the investigation. According to nonlocal strain gradient theory (NSGT) and surface elasticity theory in conjunction with the Kirchhoff-Love theory, governing equations of the nano-shell are acquired, and the buckling bifurcation condition is obtained by adopting the Navier's method. The detailed parameter study is conducted to investigate the effects of axial and circumferential wave numbers, scale parameters, elastic foundations, edge conditions and thermo-electro-magnetic loadings on the buckling behavior of the nano-shell. The proposed model can be applied in design and analysis of TEME nano components with multi-field coupled behavior, multiple edge conditions and scale effect.

Thickness stretching and nonlinear hygro-thermo-mechanical loading effects on bending behavior of FG beams

  • Faicel, Khadraoui;Abderahmane, Menasria;Belgacem, Mamen;Abdelhakim, Bouhadra;Fouad, Bourada;Soumia, Benguediab;Kouider Halim, Benrahou;Mohamed, Benguediab;Abdelouahed, Tounsi
    • Structural Engineering and Mechanics
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    • v.84 no.6
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    • pp.783-798
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    • 2022
  • This study attempts to investigate the impact of thickness stretching and nonlinear hygro-thermo-mechanical loading on the bending behavior of FG beams. Young's modulus, thermal expansion, and moisture concentration coefficients vary gradually and continuously according to a power-law distribution in terms of the volume fractions of the constituent materials. In addition, the interaction between the thermal, mechanical, and moisture loads is involved in the governing equilibrium equations. Using the present developed analytical model and Navier's solution technique, the numerical results of non-dimensional stresses and displacements are compared with those obtained by other 3D theories. Furthermore, the present analytical model is appropriate for investigating the static bending of FG beams exposed to intense hygro-thermo-mechanical loading used for special technical applications in aerospace, automobile, and civil engineering constructions.

Nonlinear instability problems including localized plastic failure and large deformations for extreme thermo-mechanical loads

  • Ngo, Van Minh;Ibrahimbegovic, Adnan;Hajdo, Emina
    • Coupled systems mechanics
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    • v.3 no.1
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    • pp.89-110
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    • 2014
  • In this work we provide the theoretical formulation, discrete approximation and solution algorithm for instability problems combing geometric instability at large displacements and material instability due to softening under combined thermo-mechanical extreme loads. While the proposed approach and its implementation are sufficiently general to apply to vast majority of structural mechanics models, more detailed developments are provided for truss-bar model. Several numerical simulations are presented in order to illustrate a very satisfying performance of the proposed methodology.

Thermo-Mechanical Interaction of Flip Chip Package Constituents (플립칩 패키지 구성 요소의 열-기계적 특성 평가)

  • 박주혁;정재동
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.183-190
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    • 2003
  • Major device failures such as die cracking, interfacial delamination and warpage in flip chip packages are due to excessive heat and thermal gradients- There have been significant researches toward understanding the thermal performance of electronic packages, but the majority of these studies do not take into account the combined effects of thermo-mechanical interactions of the different package constituents. This paper investigates the thermo-mechanical performance of flip chip package constituents based on the finite element method with thermo-mechanically coupled elements. Delaminations with different lengths between the silicon die and underfill resin interfaces were introduced to simulate the defects induced during the assembly processes. The temperature gradient fields and the corresponding stress distributions were analyzed and the results were compared with isothermal case. Parametric studies have been conducted with varying thermal conductivities of the package components, substrate board configurations. Compared with the uniform temperature distribution model, the model considering the temperature gradients provided more accurate stress profiles in the solder interconnections and underfill fillet. The packages with prescribed delaminations resulted in significant changes in stress in the solder. From the parametric study, the coefficients of thermal expansion and the package configurations played significant roles in determining the stress level over the entire package, although they showed little influence on stresses profile within the individual components. These observations have been implemented to the multi-board layer chip scale packages (CSP), and its results are discussed.

Nonlinear flexural analysis of laminated composite flat panel under hygro-thermo-mechanical loading

  • Kar, Vishesh R.;Mahapatra, Trupti R.;Panda, Subrata K.
    • Steel and Composite Structures
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    • v.19 no.4
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    • pp.1011-1033
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    • 2015
  • In this article, large amplitude bending behaviour of laminated composite flat panel under combined effect of moisture, temperature and mechanical loading is investigated. The laminated composite panel model has been developed mathematically by introducing the geometrical nonlinearity in Green-Lagrange sense in the framework of higher-order shear deformation theory. The present study includes the degraded composite material properties at elevated temperature and moisture concentration. In order to achieve any general case, all the nonlinear higher order terms have been included in the present formulation and the material property variations are introduced through the micromechanical model. The nonlinear governing equation is obtained using the variational principle and discretised using finite element steps. The convergence behaviour of the present numerical model has been checked. The present proposed model has been validated by comparing the responses with those available published results. Some new numerical examples have been solved to show the effect of various parameters on the bending behaviour of laminated composite flat panel under hygro-thermo-mechanical loading.

Failure Pressure Prediction of Composite Cylinders for Hydrogen Storage Using Thermo-mechanical Analysis and Neural Network

  • Hu, J.;Sundararaman, S.;Menta, V.G.K.;Chandrashekhara, K.;Chernicoff, William
    • Advanced Composite Materials
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    • v.18 no.3
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    • pp.233-249
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    • 2009
  • Safe installation and operation of high-pressure composite cylinders for hydrogen storage are of primary concern. It is unavoidable for the cylinders to experience temperature variation and significant thermal input during service. The maximum failure pressure that the cylinder can sustain is affected due to the dependence of composite material properties on temperature and complexity of cylinder design. Most of the analysis reported for high-pressure composite cylinders is based on simplifying assumptions and does not account for complexities like thermo-mechanical behavior and temperature dependent material properties. In the present work, a comprehensive finite element simulation tool for the design of hydrogen storage cylinder system is developed. The structural response of the cylinder is analyzed using laminated shell theory accounting for transverse shear deformation and geometric nonlinearity. A composite failure model is used to evaluate the failure pressure under various thermo-mechanical loadings. A back-propagation neural network (NNk) model is developed to predict the maximum failure pressure using the analysis results. The failure pressures predicted from NNk model are compared with those from test cases. The developed NNk model is capable of predicting the failure pressure for any given loading condition.

Hygro-thermo-mechanical bending analysis of FGM plates using a new HSDT

  • Boukhelf, Fouad;Bouiadjra, Mohamed Bachir;Bouremana, Mohammed;Tounsi, Abdelouahed
    • Smart Structures and Systems
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    • v.21 no.1
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    • pp.75-97
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    • 2018
  • In this paper, a novel higher-order shear deformation theory (HSDT) is proposed for the analysis of the hygro-thermo-mechanical behavior of functionally graded (FG) plates resting on elastic foundations. The developed model uses a novel kinematic by considering undetermined integral terms and only four variables are used in this model. The governing equations are deduced based on the principle of virtual work and the number of unknown functions involved is reduced to only four, which is less than the first shear deformation theory (FSDT) and others HSDTs. The Navier-type exact solutions for static analysis of simply supported FG plates subjected to hygro-thermo-mechanical loads are presented. The accuracy and efficiency of the present model is validated by comparing it with various available solutions in the literature. The influences of material properties, temperature, moisture, plate aspect ratio, side-to-thickness ratios and elastic coefficients parameters on deflections and stresses of FG plates are also investigated.