• Title/Summary/Keyword: thermal-structural simulation

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C0-type Reddy's theory for composite beams using FEM under thermal loads

  • Fan, Xiaoyan;Wu, Zhen
    • Structural Engineering and Mechanics
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    • v.57 no.3
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    • pp.457-471
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    • 2016
  • To analyze laminated composite and sandwich beams under temperature loads, a $C^0$-type Reddy's beam theory considering transverse normal strain is proposed in this paper. Although transverse normal strain is taken into account, the number of unknowns is not increased. Moreover, the first derivatives of transverse displacement have been taken out from the in-plane displacement fields, so that the $C^0$ interpolation functions are only required for the finite element implementation. Based on the proposed model, a three-node beam element is presented for analysis of thermal responses. Numerical results show that the proposed model can accurately and efficiently analyze the thermoelastic problems of laminated composites.

Cooling and Deformation Analysis of a Layered Road in a FDM Type 3D Printing Through Thermal-structural Coupled Simulation

  • Kim, S.L.;Lyu, M.Y.
    • Elastomers and Composites
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    • v.52 no.3
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    • pp.216-223
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    • 2017
  • The additive manufacturing technology, also called 3D printing, is growing fast. There are several methods for 3D printing. Fused deposition modeling (FDM) type 3D printing is the most popular method because it is simple and inexpensive. Moreover, it can be used for printing various thermoplastic materials. However, it contains the cooling of layered road and causes thermal shrinkage. Thermal shrinkage should be controlled to obtain high-quality products. In this study, temperature distribution and cooling behavior of a layered road with cooling are studied through computer simulation. The thermal shrinkage of the layered road was simulated using the calculated temperature distribution with time. Shape variation of the layered road was predicted as cooling proceeded. Stress between the bed and the layered road was also predicted.This stress was considered as the detaching stress of the layered road from the bed. The simulations were performed for various thermal conductivities and temperatures of the layered road, bed temperature, and chamber temperature of a 3D printer. The simulation results provide detailed information about the layered road for FDM type 3D printing under operational conditions.

Design Optimization of Micro Thermal Actuator Considering Structural Performance (구조역학적 성능을 고려한 마이크로 열변형 액추에이터의 최적설계)

  • Hwang, Kyung-Ho;Lee, Jong-Soo
    • Transactions of the Society of Information Storage Systems
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    • v.4 no.1
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    • pp.6-12
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    • 2008
  • The paper deals with the numerical analysis and design optimization of polysilicon micro thermal flexure actuator. The deflection of a thermal actuator is implicitly related to the actuation time so that such deflection is to be maximized under the consideration of structural performances such as maximum stress and natural frequencies. At first, the structural formulation of a thermal actuator is reviewed, and its CAE based simulation is performed to verify the numerical model. A parametric study is then conducted to identify the mainly effective design variables. Finally, the design of a micro thermal actuator is explored in the context of deterministic optimization and reliability based design optimization in the present study.

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An advanced software interface to make OpenSees for thermal analysis of structures more user-friendly

  • Seong-Hoon Jeong;Ehsan Mansouri;Nadia Ralston;Jong-Wan Hu
    • Steel and Composite Structures
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    • v.51 no.2
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    • pp.127-138
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    • 2024
  • In this paper, structural behavior under fire conditions is comprehensively examined, and a novel software interface for testing interfaces efficiently is developed and validated. In order to accurately assess the response of structures to fire scenarios, advanced simulation techniques and modeling approaches are incorporated into the study. This interface enables accurate heat transfer analysis and thermo-mechanical simulations by integrating software tools such as CSI ETABS, CSI SAP2000, and OpenSees. Heat transfer models can be automatically generated, simulation outputs processed, and structural responses interpreted under a variety of fire scenarios using the proposed technique. As a result of rigorous testing and validation against established methods, including Cardington tests on scales and hybrid simulation approaches, the software interface has been proven to be effective and accurate. The analysis process is streamlined by this interface, providing engineers and researchers with a robust tool for assessing structural performance under fire conditions.

Space Simulation Test and Thermal Verification of HAUSAT-2 STM (Structural-Thermal Model) by Using Surface Heaters (표면히터를 이용한 HAUSAT-2 위성 STM의 우주모사 및 열해석 검증 연구)

  • Lee, Mi-Hyeon;Kim, Dong-Woon;Hwang, Ki-Lyong;Chang, Young-Keun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.11
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    • pp.106-114
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    • 2005
  • This study addresses space simulation test results and thermal modelling verification of HAUSAT-2 nanosatellite STM (Structural-Thermal Model). The thermal modelling of the HAUSAT-2 has been modified in accordance with test results. Thermal analysis results were repeatedly compared with test results for modified thermal modelling. It is verified that the analysis results for modified thermal modelling agree well with test results. Some surface heaters were implemented to simulate solar illumination for HAUSAT-2 Thermal Vacuum/Balance Test. A low-cost and effective thermal test methodology, which is applicable to ultra-small satellite system, was proposed and verified by test results in this study.

Probabilistic Structural Integrity Assessment of a Reactor Vessel Under Pressurized Thermal Shock

  • Kim, Ji-Ho;Kim, Yong-Wan;Kim, Tae-Wan;Hyung-Huh;Kim, Jong-In
    • Nuclear Engineering and Technology
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    • v.32 no.2
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    • pp.99-107
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    • 2000
  • A probabilistic integrity analysis method is presented for a reactor vessel under pressurized thermal shock(PTS) based on Monte Carlo simulation. This method can be applied to the structural integrity assessment of a reactor vessel subjected to pressurized thermal shock where the coolant temperature transient cannot be expressed explicitly as a time function. An axially or circumferentially oriented infinite length surface crack is assumed to be in the beltline weld region of the rector vessel's inside surface. The random variables are the initial crack depth, neutron fluence on the vessel's inside surface, the copper and nickel content of the vessel materials, R $T_{NDT}$ , $K_{IC}$ , and K/aub la/. The reliability of a sample reactor vessel under PTS is assessed quantitatively and the influence of the amount of neutron fluence is also examined by applying the present method.sent method.

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Numerical analysis of temperature fluctuation characteristics associated with thermal striping phenomena in the PGSFR

  • Jung, Yohan;Choi, Sun Rock;Hong, Jonggan
    • Nuclear Engineering and Technology
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    • v.54 no.10
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    • pp.3928-3942
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    • 2022
  • Thermal striping is a complex thermal-hydraulic phenomenon caused by fluid temperature fluctuations that can also cause high-cycle thermal fatigue to the structural wall of sodium-cooled fast reactors (SFRs). Numerical simulations using large-eddy simulation (LES) were performed to predict and evaluate the characteristics of the temperature fluctuations related to thermal striping in the upper internal structure (UIS) of the prototype generation-IV sodium-cooled fast reactor (PGSFR). Specific monitoring points were established for the fluid region near the control rod driving mechanism (CRDM) guide tubes, CRDM guide tube walls, and UIS support plates, and the normalized mean and fluctuating temperatures were investigated at these points. It was found that the location of the maximum amplitude of the temperature fluctuations in the UIS was the lowest end of the inner wall of the CRDM guide tube, and the maximum value of the normalized fluctuating temperatures was 17.2%. The frequency of the maximum temperature fluctuation on the CRDM guide tube walls, which is an important factor in thermal striping, was also analyzed using the fast Fourier transform analysis. These results can be used for the structural integrity evaluation of the UIS in SFR.

Evaluation of Characteristic for SS400 and STS304 steel by Weld Thermal Cycle Simulation - 1st Report : on the Mechanical Properties and Microstructure (용접열사이클 재현에 의한 SS400강 및 STS304강의 특성 평가 - 제1보 : 기계적 특성 및 조직)

  • Ahn, Seok-Hwan;Jeong, Jeong-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.19 no.6 s.67
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    • pp.64-71
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    • 2005
  • The welding methods have been applied to the most structural products used in the automobile, ship construction, and construction. The structure steel must have sufficient strength of structure; However, the mechanical properties of the welded part changes when it is welded. Therefore, the stability or life of the structure may be affected by the changed mechanical properties. The mechanical properties of the welded part must be examined in order to ensure the safety of structure. In this research, the SS400 steel and the STS304 steel were used to estimate the mechanical properties of the HAZ by weld thermal cycle simulation. In this study, the materials were used to examine the weld thermal cycle simulation characteristic, under two conditions: the drawing with diameter of $\Phi$10 and the residual stress removal treatment. To examine the mechanical properties by the weld thermal cycle simulation, the tensile test was carried out in room temperature. The crosshead speed was lmm/min.

Investigation of the shock structural formation of the supersonic nozzle jet with longitudinal variation of coaxial pipe location

  • Roh, Sung-Cheoul;Park, Jun-Young;Kim, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.784-788
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    • 2004
  • A visualization study of shock formation of the supersonic jet nozzle using a Shadowgraph Method (SM) was carried out to investigate the effect of the longitudinal variation of coaxial pipe end tip position inside the supersonic nozzle. The experiment was performed for the Mach number range from 1.1 to 1.2 at nozzle exit. The well known shock cell structure was shown with the pipe end located deep inside the nozzle for the studied Mach number. With the pipe end approaches nozzle exit, it was found that the shock cell structure disappeared and turned into complex formation. In order to understand the mechanism of the shock structural change, computational simulation was carried out using the Navier-Stokes solver, FLUENT. Topological sketch was added with an aid of the visualization and the numerical simulation.

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An Evaluation on Thermal-Structural Behavior of Nozzle Assembly during Burning Time (연소시간 중 노즐조립체의 열-구조적 거동분석에 관한 연구)

  • Ro, Younghee;Seo, Sanggyu;Jeong, Seongmin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.536-542
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    • 2017
  • A great deal of difficulty is encountered in the thermo-mechanical analyses of nozzle assembly for solid propellant rocket motors. The main issue in this paper is the modeling of the boundary conditions and the connections between the various components-gaps, relative movements of the components, contacts, friction, etc. This paper evaluated the complex phenomena of nozzle assembly during burning time with co-simulation which include fluid, thermal surface reaction/ablation and structural analysis. The validity of this approach was verified by comparison of analysis results with measured strains.

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