• 제목/요약/키워드: thermal stress distributions

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An Analysis Finite Element for Elasto-Plastic Stresses Considerating Phase Transformation at the Quenching Process(I) - From Austenite to Pearlite - (퀜칭과정에서 상변태를 고려한 탄소성 열응력의 유한요소해석(I) -오스테나이트에서 퍼얼라이트로의 변태-)

  • Kim, Ok-Sam;Koo, Bon-Kwon
    • Journal of the Korean Society for Heat Treatment
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    • 제7권4호
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    • pp.233-243
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    • 1994
  • Constitutive relation of thermoelasto-plastic material undergoing phase transformation during quenching process were developed on the basic of continuum thermodynamics. The metallic structure, temperature and residual stresses distributions were numerically calculated by the finite element technique. The metallic structure were defined by transformation from austenite to pearlite and characterized as a fuction of thermal history and mixture rule of phase. On the distribution of thermal stress along the radial direction, axial and tangential stresses are compressive in the surface, and tential in the inner part. Radial stress is tensile in the whole body. The reversion of residual stress takes plase at 11.5~15.5mm from the center.

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Thermo-Elasto-Plastic Finite Element Analysis of Powder Hot Forging (열간분말단조 공정의 열탄소성 유한요소해석)

  • 김형섭
    • Journal of Powder Materials
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    • 제4권2호
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    • pp.83-89
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    • 1997
  • A finite element analysis to solve the coupled thermomechanical problem in the plane strain upsetting of the porous metals was performed. The analysis was formulated using the yield function advanced by Lee and kim and developed using the thermo-elasto-plastic time integration procedure. The density and temperature dependent thermal and mechanical properties of porous metals were considered. The internal heat generation by the plastic deformation and the changing thermal boundary conditions corresponding to the geometry were incorporated in the program. The distributions of the stress, strain, pressure, density and temperature were predicted during the free resting period, deformation period and dwelling period of the forging process.

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Numerical Study of Thermal Deformations Due to Frictional Heatings in a Mechanical Face Seal (기계평면시일의 마찰열 변형거동에 관한 수치적 연구)

  • 김청균;함정윤
    • Tribology and Lubricants
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    • 제14권2호
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    • pp.49-56
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    • 1998
  • The thermal deformation of the contact seal components has been analyzed using the finite element method. The temperature distributions, the thermal deformations and contact stresses are solved numerically for the contact surface with wear coning effects. The thermal deformation is always shown to distort the sealing surface along the radius of the seal ring. The results show that the deformations of inner radius side are significant compared with those of outer radius. Thus, the thermal deformation due to thermal heatings may promote the coned face wear or wear related thermal cracks at the contacting face of the seal ring component.

Numerical Study of Thermal Deformations Due to Frictional Heatings in a Mechanical Face Seal (기계평면시일의 마찰열 변형거동에 관한 수치적 연구)

  • 함정윤;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.149-158
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    • 1998
  • The thermal deformation of the contact seal components has been analyzed using the finite element method. The temperature distributions, the thermal deformations and contact stresses are solved numerically for the contact surface with wear coning effects. The thermal deformation is always shown to distort the sealing surface along the radius of the seal ring. The results show that the deformations of inner radius side are significant compared with those of outer radius. Thus, the thermal deformation due to thermal heatings may promote the coned face wear or wear related thermal cracks at the contacting face of the seal ring component.

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Numerical Simulation of Temperature and Stress Distribution in Mass Concrete with pipe cooling and Comparision with Experimental Measurements (매스콘크리트 시험체의 수화열 해석 및 실험)

  • 주영춘;김은겸;신치범;조규영;박용남
    • Proceedings of the Korea Concrete Institute Conference
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    • 한국콘크리트학회 1999년도 봄 학술발표회 논문집(I)
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    • pp.269-274
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    • 1999
  • Various method have been developed for mass concrete structures to reduce the temperature increase of concrete mass due to exothermic hydration reactions of concrete compounds and thereby to avoid thermal cracks. One of the methods widely acceptable for practical use is pipe cooling, in which cooling is achieved by circulating cold water through thin-wall steel pipes embedded in the concrete. A numerical simulation was performed to investigate the effectiveness of pipe cooling. A three-dimensional finite element method was proposed to analyse the transient three-dimensional heat transfer between the hardening concrete and the cooling water in pipe and to predict the stress development during the curing process. The effects of the cement type and content and the environment were taken into consideration by the heat generation rate and the boundary conditions, respectively. In order to test the validity of the numerical simulation, a model RC structure with pipe cooling was constructed and the time-dependent temperature and stress distributions within the structure as well as the variation of the temperature of cooling water along the pipe were measured. The results of the simulation agreed well the experimental measurements. The results of this study have important implications for the optimal design of the cooling pipe layout and for the estimation of thermal stress in order to eliminate thermal cracks.

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Effects of thickness variations on the thermal elastoplastic behavior of annular discs

  • Wang, Yun-Che;Alexandrov, Sergei;Jeng, Yeau-Ren
    • Structural Engineering and Mechanics
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    • 제47권6호
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    • pp.839-856
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    • 2013
  • Metallic annular discs with their outer boundary fully constrained are studied with newly derived semi-analytical solutions for the effects of thickness variations under thermal loading and unloading. The plane stress and axisymmetric assumptions were adopted, and the thickness of the disk depends on the radius hyperbolically with an exponent n. Furthermore, it is assumed that the stress state is two dimensional and temperature is uniform in the domain. The solutions include the elastic, elastic-plastic and plastic-collapse behavior, depending on the values of temperature. The von Mises type yield criterion is adopted in this work. The material properties, Young's modulus, yield stress and thermal expansion coefficient, are assumed temperature dependent, while the Poisson's ratio is assumed to be temperature independent. It is found that for any n values, if the normalized hole radius a greater than 0.6, the normalized temperature difference between the elastically reversible temperature and plastic collapse temperature is a monotonically decreasing function of inner radius. For small holes, the n values have strong effects on the normalized temperature difference. Furthermore, it is shown that thickness variations may have stronger effects on the strain distributions when temperature-dependent material properties are considered.

Mechanical and hygrothermal behaviour of functionally graded plates using a hyperbolic shear deformation theory

  • Laoufi, Imene;Ameur, Mohammed;Zidi, Mohamed;Bedia, El Abbes Adda;Bousahla, Abdelmoumen Anis
    • Steel and Composite Structures
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    • 제20권4호
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    • pp.889-911
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    • 2016
  • Using the hyperbolic shear deformation plate model and including plate-foundation interaction (Winkler and Pasternak model), an analytical method in order to determine the deflection and stress distributions in simply supported rectangular functionally graded plates (FGP) subjected to a sinusoidal load, a temperature and moisture fields. The present theory exactly satisfies stress boundary conditions on the top and the bottom of the plate. No transversal shear correction factors are needed because a correct representation of the transversal shearing strain is given. Materials properties of the plate (elastic, thermal and moisture expansion coefficients) are assumed to be graded in the thickness direction according to a simple power-law distribution in terms of the volume fractions of the constituents. Numerical examples are presented and discussed for verifying the accuracy of the present theory in predicting the bending response of FGM plates under sinusoidal load and a temperature field as well as moisture concentration. The effects of material properties, temperature, moisture, plate aspect ratio, side-to-thickness ratio, ratio of elastic coefficients (ceramic-metal) and three distributions for both temperature and moisture on deflections and stresses are investigated.

A Study on Contact Dynamic Characteristics of Screw and Barrels in Injection Molding Machine (사출기 스크류와 배럴의 접촉거동 특성에 대한 연구)

  • 최동열;고영배;조승현;김청균;주성규
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.212-220
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    • 2000
  • Single flighted screw extrusion is the most cost effective method for the production of film, sheet, pipe and the fundamental step in other processes including blow molding and injection molding. The temperature of polymer melts and injection pressure play a very important role in the injection molding machine. Thermal distortion and displacement of screw by temperature difference and injection pressure difference cause adhesive wear by metal-to-metal contact. In this paper we analyze thermal distortion and stress of screw includes pressure and temperature distributions by finite element analysis to understand dynamic characteristics of screw.

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Numerical Study on Thermal Deformation of AC4C and AC7A Casting Material (AC4C와 AC7A 주조재의 열변형 수치해석적 연구)

  • Yoon, Hee-Sung;Oh, Yool-Kwon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • 제20권5호
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    • pp.541-546
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    • 2011
  • This study was numerically investigated on thermal deformation of AC4C and AC7A aluminum alloy casting material for manufacturing the automobile tire mold. The metal casting device was used in order to manufacture the mold product of automobile tire at the actual industrial field. The temperature distribution and the cooling time of these materials were numerically calculated by finite element analysis. Thermal deformation with stress distribution was also calculated form the temperature distribution results. The thermal deformation was closely related to the temperature difference between the surface and inside of the casting. As shown by numerical analysis result, the thermal deformation of AC7A casting material became higher than AC4C casting material. In addition, the results of displacement and stress distributions appeared to be larger at the center parts of casting than on its sides because of the shrinkage caused by the cooling speed difference.

A Study on The Degradation Characteristics of MLCCs SAC305 Lead-Free Solder Joints and Growth IMCs by Thermal Shock Test (열충격 시험을 통한 MLCCs SAC305 무연 솔더 접합부의 IMCs 성장과 접합특성 저하에 관한 연구)

  • Jung, Sang-Won;Kang, Min-Soo;Jeon, Yu-Jae;Kim, Do-Seok;Shin, Young-Eui
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • 제29권3호
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    • pp.152-158
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    • 2016
  • The bonding characteristics of MLCCs (multi layer ceramic capacitor, C1608) lead-free solder (SAC305) joints were evaluated through thermal shock test ($-40^{\circ}C{\sim}125^{\circ}C$, total 1,800 cycle). After the test, IMCs( intermetallic compounds) growth and cracks were verified, also shear strengths were measured for degradation of solder joints. In addition, The thermal stress distributions at solder joints were analyzed to compare the solder joints changes before and after according to thermal shock test by FEA (finite elements analysis). We considered the effects of IMCs growth at solder joints. As results, the bonding characteristics degradation was occurred according to initial crack, crack propagations and thermal stress concentration at solder-IMCs interface, when the IMCs grown to solder inside.