• Title/Summary/Keyword: thermal stress distributions

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Thermal Shock Tests and Thermal Shock Parameters for Ceramics

  • Awaji, Hideo;Choi, Seong-Min
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.385-396
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    • 2012
  • Thermal shock test methods and thermal shock parameters for ceramics were reviewed from the following viewpoints: (1) The test methods should be based on the precise estimation of both temperature and thermal stress distributions in a specimen taking into account the temperature-dependent thermo-mechanical properties; (2) The thermal shock parameters must be defined as a physical property of the materials and described as a function of temperature at the fracture point of the specimen; (3) The relation between the strength and fracture toughness of brittle ceramics under a thermal shock load must be the same as the relation under a mechanical load. In addition, appropriate thermal shock parameters should be defined by the thermal shock strength and thermal shock fracture toughness based on stress and energy criteria, respectively. A constant heat flux method is introduced as a testing technique suitable for estimating these thermal shock parameters directly from the electric power charged.

Effect of Ceramic Ball Inclusion on Densification of Metal Powder Compact (삽입된 세라믹 볼이 금속분말성형체의 치밀화에 미치는 영향)

  • Park, Hwan;Yu, Yo-Han;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.29-37
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    • 2000
  • The effect of a ceramic ball inclusion on densification behavior of a metal powder compact was investigated under cold isostatic pressing, pressureless sintering and hot isostatic pressing. To simulate those processes, proper constitutive models were implemented into a finite element program (ABAQUS). Measured density distributions of metal powder compacts were also compared with finite element results and showed the same trend with simulated results. Residual stress distributions were calculated by finite element analysis to study the effect of ceramic ball inclusions with different thermal expansion coefficients. The higher residual stress was observed in a metal powder compact when the difference between thermal expansion coefficients for a ceramic ball and metal powder became larger. Samples produced by Wing showed more uniform density distributions and lower residual stresses compared to those by sintering after cold isostatic pressing. For various sizes of ceramic ball inclusions, densification and deformation of powder compacts were also studied during hot isostatic pressing.

A Study on the Influence of the Inclined Angle and Depth of the Substrate on Thermal and Residual Stress Characteristics in the Vicinity of the Repaired Region by a Directed Energy Deposition Process (기저부 경사각과 깊이가 에너지 제어형 용착 공정으로 보수된 영역의 열 및 잔류응력 특성에 미치는 영향 고찰)

  • Kim, Dan-A;Lee, Kwang-Kyu;Ahn, Dong-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.50-59
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    • 2022
  • The design of the substrate significantly affects the thermal history and the residual stress formation in the vicinity of a repaired region by a directed energy deposition (DED) process. The occurrence of defects in the repaired region depends on the thermal history and residual stress formation. The objective of this study was to investigate the influence of the inclined angle and depth of the substrate on the thermal and residual stress characteristics in the vicinity of a repaired region by a DED process through two-dimensional finite element analyses (FEAs). The temperature and residual stress distributions in the vicinity of the repaired region were predicted according to the combination of the inclined angle and depth of the substrate. The effects of the inclined angle and depth on the depth of the heat affected zone and the maximum value of the residual stress were examined. A proper combination of the inclined angle and depth of the substrate was estimated to decrease the residual stress in the vicinity of the repaired region.

Measurement of Stress Intensity Factor of Isotropic Material Using SPATE (SPATE에 의한 등방성체의 응력확대계수 측정)

  • Hwang, Jae-Seok;Seo, Jae-Guk;Lee, Hyo-Jae;Nam, Jeong-Hwan;Rowlangs, R.E.;Choe, Yeong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.393-404
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    • 1997
  • SPATE(Stress Pattern Analysis by Thermal Emission) can be effectively used to analyze the stress distributions of isotropic structure under the repeated load by non-contact. In this research, the measuring method and the measuring concept of stress intensity factor of isotropic material by SPATE are suggested. The validity of the method and the concept was certified through SPATE experiment.

Study on the Thermal Stress Distribution Characteristivs of the Cylinder Block of a Light Gasoline Engine (경차용 가솔린 기관 실린더 블럭의 열응력 분포 특성에 대한 연구)

  • 김병탁
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.6
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    • pp.800-808
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    • 1998
  • In this study the thermal stress distribution and deformantion characteristics resulting from the nonuniform temperature fields of the cylinder block of a light 3-cylinder 4-stroke gasoline engine were analyzed using the 3-dimensional finite element method. The temperature distributions req-uisite for the thermoelastic behavior alalysis were obtained from the steady-state heat conduction analysis performed on the basis of experimental data. in order to examine the effect of a ceramic material the cylinder liner was replaced by the silicon nitride($Si_{3}N_{4}$) and its thermal behaviors were compared with those of the original block.

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SIMULATION OF THERMAL STRATIFICATION IN INLET NOZZLE OF STEAM GENERATOR

  • Ji, Joon-Suk;Youn, Bum-Su;Jeong, Hyun-Chul;Kim, Sang-Nyung
    • Nuclear Engineering and Technology
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    • v.41 no.3
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    • pp.287-294
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    • 2009
  • Due to thermal hydraulics phenomena, such as thermal stratification, various events occur to the parts of a nuclear power plant during their lifetimes: e.g. cracked and dislocated pipes and thermally fatigued, bent, and damaged supports. Due to the operational characteristics of the parts of the steam generator feedwater inlet horizontal pipe, thermal stratification takes place particularly frequently. However, the thermal stress due to thermal stratification at the steam generator feedwater inlet horizontal pipe was not reflected in the design stage of old plants(Kori Unit No.1, 2, 3 and 4, Yeonggwang Unit No. 1 and 2, and Uljin Unit No. 1 and 2; referred to as old-style power plants hereinafter). Accordingly, a verification experiment was performed for thermal stratification in the horizontal inlet nozzle steam generator of old-style plants. If thermal stratification occurred in the horizontal pipe of an old-style power plant, numerical analysis of the temperature distribution of the pipes and fluids was conducted. The temperature distributions were compared at the curved part of the pipe and the horizontal pipe before and after the installation of the improved thermal sleeves designed to alleviate thermal stress due to thermal stratification. The thermal stress reduction measure was proven effective at the steam generator inlet horizontal pipe and the curved part of the pipe.

Thermal stress analysis of the turbocharger housing using finite element method (유한요소법에 의한 터보차져 하우징의 열응력 해석)

  • Choi, B.L.;Bang, I.W.
    • Journal of Power System Engineering
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    • v.15 no.6
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    • pp.5-10
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    • 2011
  • A turbocharger is subjected to rapid temperature changes during thermal cyclic loads. In order to predict the thermo-mechanical failures, it's very important to estimate temperature distributions under the thermal shock test. This paper suggest the finite element techniques with the temperature histories, a constitutive material model and the mechanical constraints to calculate the thermal stresses and plastic strain distributions for the turbine housing. The first step was to develop a simple coupon approach to represent the failure mechanism of the classical design shapes and secondly applied the actual turbocharger to predict and validate the weak locations under the physical engine test.

Stress Analysis of Rotary Turbine Engine Disc in High Temperature (고온에서 회전하는 터빈엔진 디스크의 응력해석)

  • 황수철
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.4
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    • pp.33-41
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    • 1995
  • This study includes thermal plasticity analyses for a turbine rotor with the simple geometry and the boundary conditions. When centrifugal or thermal stress are applied at the high temperature material of engine blade, stress distributions I material ($\sigma$${\gamma}$${\gamma}$, $\sigma$$\theta$$\theta$, $\tau$${\gamma}$$\theta$, Mises stress) are analyzed by computer simulation(ABQUS) as followings; 1. The maximum stress at the radial direction() is applied at the upper middle part of spline hole. 2. The maximum stress at the tangential direction() is applied at the upper right boundary of spline hole. 3. The maximum shear stress () in () direction is applied at the upper middle part of spline hole. 4. The maximum Mises stress is applied at the upper right boundary of spline hole. This stress is due to the critical stress by which rotor can be fractured according to elapsed time.

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Asymmetric transient thermal stress of a functionally graded hollow cylinder with piecewise power law

  • Ootao, Yoshihiro;Ishihara, Masayuki
    • Structural Engineering and Mechanics
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    • v.47 no.3
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    • pp.421-442
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    • 2013
  • This paper is concerned with the theoretical treatment of transient thermoelastic problems involving a functionally graded hollow cylinder with piecewise power law due to asymmetrical heating from its surfaces. The thermal and thermoelastic constants of each layer are expressed as power functions of the radial coordinate, and their values continue on the interfaces. The exact solution for the two-dimensional temperature change in a transient state, and thermoelastic response of a hollow cylinder under the state of plane strain is obtained herein. Some numerical results for the temperature change and the stress distributions are shown in figures. Furthermore, the influence of the functional grading on the thermal stresses is investigated.

Analysis of the thermal behaviors of the cylinder block of a small gasoline engine (소형 가솔린 기관의 실린더 블록에 대한 열적 거동 해석)

  • 김병탁;박진무
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.55-67
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    • 1993
  • In this study, the thermal behavior characteristics of the cylinder block of a small 3-cylinder, 4-stroke gasoline engine were analyzed, using the 3-dimensional finite element method. Before numerical analyses were conducted, the performance test and the heat transfer experiment of the engine were carried out in order to prepare the input data for the computations. Engine cycle simulation was performed to obtain the heat transfer coefficient and the temperature of the gas and the mean heat transfer coefficient of coolant. Temperature fields as a result of steady-state heat transfer were obtained and compared with experimental results measured at specific points of the inner and the outer walls of the cylinder block. The thermal stress and deformation characteristics resulting from the nonuniform temperature distributions of the block were investigated. The effects of the thermal behaviors of the cylinder block on the engine operations and the unfavourable aspects of excessive thermal loading were examined on the basis of the calculated results.

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