• 제목/요약/키워드: thermal cracks

검색결과 443건 처리시간 0.031초

인천 LNG 지하탱크 Bottom 의 온도균열제어 (Thermal Crack Control about of LNG in Inchon)

  • 구본창;하상욱;김동석;하재담;이종열;권영호
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 봄 학술발표회 논문집
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    • pp.291-296
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    • 2000
  • The crack of concrete induced by the heat of hydration is s serious problem, particularly in concrete structures such as bridge piers. thick walls, box type walls, mat-slab of nuclear reactor building, dams of foundations of high rise buildings, etc. As a result of the temperature rise and restriction condition of foundation, the thermal stress which way induce the cracks can occur. Therefore the various techniques of the thermal stress control in massive concrete have been widely used. One of them is prediction of the thermal stress, besides low-heat cement which mitigates the temperature rise, design change which consider steel bar reinforcement, operation control and so on. In this study, firstly it introduce the thermal cracks control technique by employing low-heat cement concrete, thermal stress analysis, Secondly it shows the application of the cracks control technique like the bottom of No.15,16 Underground LNG Tank in Inchon.

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열충격하 적층체의 열탄성 구배기능 계면영역을 고려한 동일선상 복수균열 해석 (Collinear cracks in a layered structure with a thermoelastically graded interfacial zone under thermal shock)

  • 최형집;진태은;이강용
    • 대한기계학회논문집A
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    • 제22권4호
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    • pp.779-789
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    • 1998
  • In this paper, the thermal shock responses of collinear cracks in a layered medium are investigated based on the uncoupled, quasi-static plane thermoelasticity. The medium is modeled as a bonded structure composed of a surface layer and a semi-infinite substrate. Between these two dissimilar homogeneous constituents, a functionally graded interfacial zone exists with the nonhomogeneous features of continuously varying thermoelastic properties. Three cracks are assumed to be present in the layered medium, one in each one of the constituent materials, aligned collinearly normal to the nominal interfaces. A system of singular integral equations is solved, subjected to the forcing terms of equivalent transient thermal tractions acting on the locations of cracks via superposition. Main results presented are the transient thermal stress intensity factors to illustrate the parametric effects of various geometric and amterial combinations of the medium with the thermoelastically graded interfacial zone and the collinear cracks.

Micro-cracks에 의한 PV 모듈의 전기적 특성 분석 (The analysis of electrical characteristics with Micro-crack in PV module)

  • 송영훈;지양근;;강기환;유권종;안형근;한득영
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2011년도 춘계학술발표대회 논문집
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    • pp.25-30
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    • 2011
  • In this paper, we analyzed the electrical characteristics with Micro-cracks in Photovoltaic module. Micro cracks are increasing the breakage risk over the whole value chine from the wafer to the finished module, because the wafer or cell is exposed to mechanical stress. And The solar cells have to with stand the stress under out door operation in the finished module. Here the mechanical stress is induced by temperature changes and mechanical loads from wind and snow. So, we experimentally analyze the direct impact of micro-cracks on the module power and the consequences after artificial aging. The first step, we made micro-cracks in PV module by mechanical load test according to IEC 61215. Next, PV modules applied the thermal cycling test, because micro-cracks accelerated aging by thermal cycling test, according to IEC61215. Before every test, we checked output and EL image of PV module. As the result of first step, we detected little power loss(0.9%). But after thermal cycling test increased power loss about 3.2%.

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Incremental extended finite element method for thermal cracking of mass concrete at early ages

  • Zhu, Zhenyang;Zhang, Guoxin;Liu, Yi;Wang, Zhenhong
    • Structural Engineering and Mechanics
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    • 제69권1호
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    • pp.33-42
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    • 2019
  • Thermal cracks are cracks that commonly form at early ages in mass concrete. During the concrete pouring process, the elastic modulus changes continuously. This requires the time domain to be divided into several steps in order to solve for the temperature, stress, and displacement of the concrete. Numerical simulations of thermal crack propagation in concrete are more difficult at early ages. To solve this problem, this study divides crack propagation in concrete at early ages into two cases: the case in which cracks do not propagate but the elastic modulus of the concrete changes and the case in which cracks propagate at a certain time. This paper provides computational models for these two cases by integrating the characteristics of the extended finite element algorithm, compiles the corresponding computational programs, and verifies the accuracy of the proposed model using numerical comparisons. The model presented in this paper has the advantages of high computational accuracy and stable results in resolving thermal cracking and its propagation in concrete at early ages.

대기플라즈마 용사법으로 제조된 열차폐코팅의 열피로특성 평가 (Thermal Fatigue Behavior of Thermal Barrier Coatings by Air Plasma Spray)

  • 이한상;김의현;이정혁
    • 대한금속재료학회지
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    • 제46권6호
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    • pp.363-369
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    • 2008
  • Effects of top coat morphology and thickness on thermal fatigue behavior of thermal barrier coatings (TBC) were investigated in this study. Thermal fatigue tests were conducted on three coating specimens with different top coat morphology and thickness, and then the test data were compared via microstructures, cycles to failure, and fracture surfaces. In the air plasma spray specimens (APS1, APS2), top coat were 200 and $300{\mu}m$ respectively. The thickness of top coat was about $700{\mu}m$ in the perpendicular cracked specimen (PCS). Under thermal fatigue condition at $1,100^{\circ}C$, the cycles to top coat failure of APS1, APS2, and PCS were 350, 560 and 480 cycles, respectively. The cracks were initiated at the interface of top coat and thermally grown oxide (TGO) and propagated into TGO or top coat as the number of thermal fatigue cycles increased. For the PCS specimen, additive cracks were initiated and propagated at the starting points of perpendicular cracks in the top coat. Also, the thickness of TGO and the decrease of aluminium concentration in bond coat do not affect the cycles to failure.

도시철도 교각의 시공중 균열발생 원인과 제어방안을 위한 매개변수 연구 (A Parametric Study on the Reason and Control of Crack during the Construction of Pier in Urban Transit)

  • 박성규
    • 한국철도학회논문집
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    • 제14권6호
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    • pp.555-561
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    • 2011
  • 최근 들어 모노레일과 같은 도시철도의 지상화로 콘크리트 교각구조물의 시공이 많아 지고 있다. 이 경우 품질관리 및 재료특성 등의 복합적인 원인으로 교각의 시공중에도 균열이 다수 관찰되고 있다. 본 연구에서는 교각의 시공중 균열발생원인을 분석하고 제어할 수 있는 방안을 제시하고자 하였다. 이를 위해 수화열 및 부등건조수축에 의한 균열특성을 파악하기 위해 주요영향인자를 고려한 수치해석을 수행하였다. 해석결과 수일 내에 온도균열이 수십일 내에 부등건조수축에 의한 균열이 발생하였으며 수시간 내에는 침하수축균열로 분석되었다. 균열발생 시기적으로 제어방안은 침하균열의 경우 품질관리, 온도균열의 경우 단위시멘트량 감소, 건조수축균열의 경우 표면보습 상태유지가 현실적이고 효과적인 방법임을 알 수 있었다.

차륜에 대한 열손상 평가 (Evaluation of Thermal Dmage for Railway Weel)

  • 권석진;서정원;이동형;김영규;김재철
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.966-970
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    • 2011
  • The thermo-mechanical interaction between brake block and wheel tread during braking has been found to cause thermal crack on the wheel tread. Due to thermal expansion of the rim material, the thermal cracks will protrude from the wheel tread and be more exposed to wear during the wheel/block contact than the rest of the tread surface. The wheel rim is in residual compression stress when is new. After service running, the region in the tread has reversed to tension. This condition can lead to the formation and growth of thermal cracks in the rim which can ultimately lead to premature failure of wheel. In the present paper, the thermal cracks of railway wheel, one of severe damages on the wheel tread, were evaluated to understand the safety of railway wheel in running condition. The residual stresses for damaged wheel which are applied to tread brake are investigated. Mainly X-ray diffusion method is used. Under the condition of concurrent loading of continuous rolling contact with rails and cyclic frictional heat from brake blocks, the reduction of residual stress is found to correlate well with the thermal crack initiation.

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가압열충격 사고시 클래스 하부균열 안전성 평가 방법에 관한 연구 (A Study on the Integrity Evaluation Method of Subclad Crack under Pressurized Thermal Shock)

  • 구본걸;김진수;최재봉;김영진
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.286-291
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    • 2000
  • The reactor pressure vessel is usually cladded with stainless steel to prevent corrosion and radiation embrittlement, and number of subclad cracks have been found during an in-service-inspection. Therefore assessment for subclad cracks should be made for normal operating conditions and faulted conditions such as PTS. Thus, in order to find the optimum fracture assessment procedures for subclad cracks under a pressurized thermal shock condition, in this paper, three different analyses were performed, ASME Sec. XI code analysis, an LEFM(Liner elastic fracture mechanics) analysis and an EPFM(Elastic plastic fracture mechanics) analysis. The stress intensity factor and the Maximum $RT_{NDT}$ were used for characterizing. Analysis based on ASME Sec. XI code does not completely consider the actual stress distribution of the crack surface, so the resulting Maximum allowable $RT_{NDTS}$ can be non-conservative, especially for deep cracks. LEFM analysis, which does not consider elastic-plastic behavior of the clad material, is much more non-conservative than EPFM analysis. Therefore, It is necessary to perform EPFM analysis for the assessment of subclad cracks under PTS.

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원자력 구조재 신뢰성 향상을 위한 열피로 균열 시험편 제작 기법 개발 (Development the Technique for Fabrication of the Thermal Fatigue Crack to Enhance the Reliability of Structural Component in NPPs)

  • 김용;김재성;이보영
    • Journal of Welding and Joining
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    • 제26권2호
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    • pp.43-49
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    • 2008
  • Fatigue cracks due to thermal stratification or corrosion in pipelines of nuclear power plants can cause serious problems on reactor cooling system. Therefore, the development of an integrated technology including fabrication of standard specimens and their practical usage is needed to enhance the reliability of nondestructive testing. The test material was austenitic STS 304, which is used as pipelines in the Reactor Coolant System of a nuclear power plants. The best condition for fabrication of thermal fatigue cracks at the notch plate was selected using the thermal stress analysis of ANSYS. The specimen was installed from the tensile tester and underwent continuos tension loads of 51,000N. Then, after the specimen was heated to $450^{\circ}C$ for 1 minute using HF induction heater, it was cooled to $20^{\circ}C$ in 1 minute using a mixture of dry ice and water. The initial crack was generated at 17,000 cycles, 560 hours later (1cycle/2min.) and the depth of the thermal fatigue crack reached about 40% of the thickness of the specimen at 22,000 cycles. As a results of optical microscope and SEM analysis, it is confirmed that fabricated thermal fatigue cracks have the same characteristics as real fatigue cracks in nuclear power plants. The crack shape and size were identified.

Multiple crack evaluation on concrete using a line laser thermography scanning system

  • Jang, Keunyoung;An, Yun-Kyu
    • Smart Structures and Systems
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    • 제22권2호
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    • pp.201-207
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    • 2018
  • This paper proposes a line laser thermography scanning (LLTS) system for multiple crack evaluation on a concrete structure, as the core technology for unmanned aerial vehicle-mounted crack inspection. The LLTS system consists of a line shape continuous-wave laser source, an infrared (IR) camera, a control computer and a scanning jig. The line laser generates thermal waves on a target concrete structure, and the IR camera simultaneously measures the corresponding thermal responses. By spatially scanning the LLTS system along a target concrete structure, multiple cracks even in a large scale concrete structure can be effectively visualized and evaluated. Since raw IR data obtained by scanning the LLTS system, however, includes timely- and spatially-varying IR images due to the limited field of view (FOV) of the LLTS system, a novel time-spatial-integrated (TSI) coordinate transform algorithm is developed for precise crack evaluation in a static condition. The proposed system has the following technical advantages: (1) the thermal wave propagation is effectively induced on a concrete structure with low thermal conductivity of approximately 0.8 W/m K; (2) the limited FOV issues can be solved by the TSI coordinate transform; and (3) multiple cracks are able to be visualized and evaluated by normalizing the responses based on phase mapping and spatial derivative processes. The proposed LLTS system is experimentally validated using a concrete specimen with various cracks. The experimental results reveal that the LLTS system successfully visualizes and evaluates multiple cracks without false alarms.