• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.602-607
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• 2007

The heavy duty diesel engine must have a large output for maintaining excellent mobility. The compacted graphite iron (CGI) is a material currently under study for the engine demanded for high torque, durability, stiffness and fatigue. In this study, three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis by using property of CGI. The FE model of the heavy duty diesel engine section consisting with four half cylinder was selected. The heavy duty diesel engine section include cylinder block, cylinder head, liner, bearing cap, bearing and bolt. The loading conditions of engine are pre-fit load, assembly force and gas force.

• 비파괴검사학회지
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• 제33권2호
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• pp.173-180
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• 2013

벌레 모양 흑연철로 알려진 강화흑연강(CGI)은 주철보다 더 강하고 더 가벼운 것이 요구되는 응용제품에서 인기를 얻고 있는 금속이다. 최근 강화흑연강 디젤엔진 블록에 사용되고 있다. 본 연구에서는 디젤엔진의 배기 매니폴드에 사용되는 것을 고려하여, 873~1273 K에서 1~96 시간 열처리를 실시하여 CGI340의 기계적 특성을 평가하였다. 열처리를 실시한 시험편의 인장강도는 모재에 비하여 전체적으로 낮은 인장강도를 나타내었다. 열처리 시간이 증가할수록 인장강도가 감소하였으며, 열처리 온도가 높고 시간이 길어질수록 더 많이 감소하였다. 초음파 피로시험에 의한 피로한도는 모재는 약 130 MPa, 1173 K(96 hrs) 시험편은 약 100 MPa을 나타내었다. 경도는 열처리 시간이 증가할수록 감소하였으며, 열처리 온도가 높을수록 경도의 분포가 낮아졌다. 그리고 CGI340에 분포하는 구상흑연의 평균경도는 120 Hv, 벌레 모양 흑연의 평균경도는 114 Hv로 기지조직인 페라이트보다 낮은 경도를 나타내었다. 열처리 온도 및 시간에 따라서 구상흑연 및 벌레 모양 흑연에 대한 변화는 일정하지 않지만, 열처리 시간이 길어짐에 따라 기지조직의 결정립이 커지는 것을 확인하였다.

• 비파괴검사학회지
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• 제33권5호
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• pp.415-421
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• 2013

CGI는 주철보다 큰 강도 또는 작은 무게가 요구되는 응용에서 인기를 얻고 있다. 최근, 강화흑연강은 디젤 엔진 블록, 터보 하우징 및 배기 매니폴드에 사용된다. 이 논문은 873~1173 K에서 1~24 시간 동안 열화된 CGI340의 기계적 성질의 변화에 따른 음향방출 특성을 평가하였다. 연필심 파괴시험 결과에서, 탁월주파수 및 모재의 속도는 각각 97 kHz와 5,490 m/s이었다. 인장시험에서 모재는 상대적으로 높은 탁월주파수를 얻었다. 그러나 열처리된 재료, 열처리 시간이 길고, 열처리 온도가 높을수록, 낮은 주파수의 영역에서 얻어졌다. 이러한 현상은 장기간의 사용에 의해 나타난다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.861-862
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• 2006

The suitable tools for CGI material has not been developed yet because of high hardness, high toughness and very low machininability compared to the grey cast iron. And the tool life has been decreased as the contents of Ti in CGI material. From this research, we were able to do the high speed machining by using high toughness silicon nitride ceramic tools. The silicon nitride ceramic tool grade was specially designed and prepared with microstructure of elongated grains with higher aspect ratio (c/a) than conventional one.

• 동력기계공학회지
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• 제17권4호
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• pp.72-78
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• 2013

Compacted graphite iron 340 was carried out the heat treatment from 873 to 1,273 K. Compacted graphite iron 340 was evaluated relationship between the sound velocity, the attenuation coefficient and the tensile strength. The obtained results are as following. The signal strength of C scan images were weak according to increasing of heat treatment temperature and time. The amplitude of A scan and B scan was also low. This can be cause that the graphite was grown into the type of vermicular, and the many of grain boundary with ultrasound scattering were increase. The sound velocity was depend upon the heat treatment temperature and time, the attenuation coefficient had nothing to do with the temperature and time. The higher the heat treatment temperature, the tensile strength and the sound velocity were decreased. However, the tensile strength was proportional to the sound velocity. The higher tensile strength, the faster the sound velocity.

• Journal of Advanced Marine Engineering and Technology
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• 제33권4호
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• pp.524-532
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• 2009

In the mechanical clutches, the pressure plate is one of the important parts for transferring the power and reducing the vibration. Instead of gray and ductile irons, CGI(Compacted Graphite Cast Iron) is concerned to be the replacement recently. A thermo-mechanical coupled analysis was performed to investigate the behavior of the pressure plate for manual clutches. Thermal and mechanical properties of three kinds of cast irons were obtained from the mechanical experiments and referred other technical reports. The results of FEM analysis, were well match with the experimental ones. In this designated FEM method, temperature distribution, stress distribution and thermal deformation were successfully gained and these results will help to design the pressure plate which was made by cast irons including CGI.