• Title/Summary/Keyword: testing and calibration

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Development of Calibration Target for Infrared Thermal Imaging Camera (적외선 열화상 카메라용 캘리브레이션 타겟 개발)

  • Kim, Su Un;Choi, Man Yong;Park, Jeong Hak;Shin, Kwang Yong;Lee, Eui Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.3
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    • pp.248-253
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    • 2014
  • Camera calibration is an indispensable process for improving measurement accuracy in industry fields such as machine vision. However, existing calibration cannot be applied to the calibration of mid-wave and long-wave infrared cameras. Recently, with the growing use of infrared thermal cameras that can measure defects from thermal properties, development of an applicable calibration target has become necessary. Thus, based on heat conduction analysis using finite element analysis, we developed a calibration target that can be used with both existing visible cameras and infrared thermal cameras, by implementing optimal design conditions, with consideration of factors such as thermal conductivity and emissivity, colors and materials. We performed comparative experiments on calibration target images from infrared thermal cameras and visible cameras. The results demonstrated the effectiveness of the proposed calibration target.

Welding Residual Stress Measurement by Barkhausen Noise Method (Barkhausen noise를 이용한 용접 잔류응력 측정)

  • Lee, S.S.;Ahn, B.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.91-95
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    • 1990
  • Welding residual stress was measured by Barkhausen noise method. The calibration experiment was done for the quantitative analysis. The specimen for the calibration experiment must has the same thermo-mechanical history as the actual material to be tested. The Barkhausen noise were analysed by the pulse-height distribution. The results show that the distribution and magnitude of welding residual stress from Barkhausen noise method are in good agreement with those from blind hole method.

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Modal testing and finite element model calibration of an arch type steel footbridge

  • Bayraktar, Alemdar;Altunisk, Ahmet Can;Sevim, Baris;Turker, Temel
    • Steel and Composite Structures
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    • v.7 no.6
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    • pp.487-502
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    • 2007
  • In recent decades there has been a trend towards improved mechanical characteristics of materials used in footbridge construction. It has enabled engineers to design lighter, slender and more aesthetic structures. As a result of these construction trends, many footbridges have become more susceptible to vibrations when subjected to dynamic loads. In addition to this, some inherit modelling uncertainties related to a lack of information on the as-built structure, such as boundary conditions, material properties, and the effects of non-structural elements make difficult to evaluate modal properties of footbridges, analytically. For these purposes, modal testing of footbridges is used to rectify these problems after construction. This paper describes an arch type steel footbridge, its analytical modelling, modal testing and finite element model calibration. A modern steel footbridge which has arch type structural system and located on the Karadeniz coast road in Trabzon, Turkey is selected as an application. An analytical modal analysis is performed on the developed 3D finite element model of footbridge to provide the analytical frequencies and mode shapes. The field ambient vibration tests on the footbridge deck under natural excitation such as human walking and traffic loads are conducted. The output-only modal parameter identification is carried out by using the peak picking of the average normalized power spectral densities in the frequency domain and stochastic subspace identification in the time domain, and dynamic characteristics such as natural frequencies mode shapes and damping ratios are determined. The finite element model of footbridge is calibrated to minimize the differences between analytically and experimentally estimated modal properties by changing some uncertain modelling parameters such as material properties. At the end of the study, maximum differences in the natural frequencies are reduced from 22% to only %5 and good agreement is found between analytical and experimental dynamic characteristics such as natural frequencies, mode shapes by model calibration.

Simulation of Eddy Current Testing Signals Using Simulation Software Dedicated to Nondestructive Testing (비파괴검사 전용 시뮬레이터를 이용한 와전류검사 신호 시뮬레이션)

  • Lee, Tae-Hun;Cho, Chan-Hee;Lee, Hee-Jong
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.10 no.1
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    • pp.75-81
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    • 2014
  • A simulation of eddy current testing has been utilized for predicting the signal characteristics to the various defects and developing the probes. Especially, CIVA which is a simulation tool dedicated to nondestructive testing has a good accuracy and speed, and provides a three-dimensional graphical user interface for improved visualization and familiar data displays consistent with NDE technique. Although internal validations have been performed by the CIVA software development specialists, an independent validation study is necessary for the accuracy assessment of the software prior to practical use. For this purpose, in this study, eddy current testing signals of ASME FBH calibration standard tube for bobbin probe were simulated using CIVA and the results were compared to the experimental inspected signals based on the relationship between each flaw signal in terms of amplitude and phase, and the shape of the Lissajous curve. And then we verified the accuracy of the simulated signals and the possible range for simulation. Overall, there is a good qualitative agreement between the CIVA simulated and experimental results in the absolute and differential modes at the two inspection frequencies.

Characteristic Analysis of Eddy Current Array Probe Signal in Combo Calibration Standard Tube Using Electromagnetic Numerical Analysis (전자기 수치해석을 이용한 표준보정시험편의 배열형 와전류 탐촉자 신호 특성 해석)

  • Kim, Ji-Ho;Lee, Hyang-Beom
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.330-337
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    • 2010
  • In this paper, 3-dimensional electromagnetic numerical analysis is performed about the eddy current(EC) array probe characteristic which is the next generation probe for accurate diagnosis of steam generator(SG) in nuclear power plants(NPPs). ASME(American Society of Mechanical Engineers) Standard and X-probe combo calibration standard tube are selected for acquisition of eddy current testing(ECT) signals and this result of compared with the real test signals for reasonability of result. Based on the analysis result of calibration standard tube, ECT signals that are about the defects of pitting, stress corrosion cracking(SCC), multiple SCC and wear is obtained. Material of specimen was Inconel 600 which is usually used for SG tubes in NPPs. The operation frequency of 300 kHz were used. The signal characteristics could be observed according to the various defects. The results in this paper can be helpful when the ECT signals from EC array probe are evaluated and analyzed.

Calibration of Detection System of Crack in Concrete Structure by Using Image Processing Technology

  • Kim, Su-Un;Shin, Sung-Woo;Park, Jeong-Hak;Choi, Man-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.6
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    • pp.626-634
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    • 2011
  • The investigation of concrete structure typically relies on visual inspection which is one of the basic inspection techniques. Image processing techniques play a crucial role in the growing field of automatic surface inspection technique. However, kinds of inspection equipment, environmental condition and detection algorithm have much influence on the reliability of inspection result. This paper proposes a verification method and testing procedure for the reliability of inspection results and surveys characteristics of image acquisition systems and crack inspection algorithms.

Measurement of Electromagnetic Properties of Concrete for Nondestructive Testing (비파괴 시험을 위한 콘크리트의 전자기적 특성의 측정)

  • 임홍철;정성훈
    • Journal of the Korea Concrete Institute
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    • v.12 no.3
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    • pp.115-123
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    • 2000
  • Characterizing the electromagnetic properties of concrete is essential to the enhancement of accuracy and reliability in nondestructive testing of concrete structures using electromagnetic techniques. To establish a data base for the properties of concrete, a measurement technique has been developed and a set of data has been obtained for the frequency range of 1~6 GHz. As moisture content is one of major contributing factors to determine permittivity of dielectric material, moisture content is varied during the measurement. An application of a measurement system which consists of open-ended coaxial probe and automatic network analyzer to concrete and mortar specimens is studied. For this, calibration techniques, size of specimens, and number of measurements necessary to obtain reliable data are investigated. From the measured data, it is shown that moisture content plays an important role to determine the permittivity of specimens. As the moisture content increases. The permittivity of specimens show tendency to approach the permittivity of water.

Development of Comparative Calibration System for Helium Leak Standard by Using Mass Spectrometer Type Leak Detector (질량분석기형 누출검출기를 이용한 헬륨투과형 표준 누출 비교 교정 장치 개발)

  • Hong, Seung-Soo;Lim, In-Tae;Kim, Jin-Tae;Shin, Yong-Hyeon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.2
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    • pp.151-156
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    • 2008
  • Many kinds of mass spectrometer type leak detectors have been widely used for detecting leak of vacuum processes in semiconductor and display industries etc. The leak detectors should be often calibrated by the permeation type standard leak in order to ensure accurate and reproducible leak measurement. We have developed a comparative calibration system for permeation type standard leak by using mass spectrometer type leak detector and specification of the calibration method. Following this technique the reliable calibration for leak standard ran be performed even in fields.

Evaluation of Sand-Cone Method for Determination of Density of Soil (모래 치환법을 이용한 흙의 밀도 시험에 관한 고찰)

  • Park, Sung-Sik;Choi, Hyun-Seok
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.23-29
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    • 2009
  • A sand-cone method is commonly used to determine the density of the compacted soils. This method uses a calibration container to determine the bulk-density of the sand for use in the test. The density of the test or compacted soil is computed on the assumption that the calibration container has approximately the same size or volume and allows the sand to fall approximately the same height as a test hole in the field. However, in most cases the size or shape of test hole is not exactly the same as the calibration container. There is certain discrepancy between sand particle settlement or arrangement in the laboratory calibration and in the field testing, which may cause an erroneous determination of in-situ density. The sand filling process is simulated in the laboratory and its effect on the determination of density is investigated. Artificially-made holes with different heights and bottom shapes are prepared to simulate various shapes of the test hole in the field. The sands with different gradations are used in the testing to examine how sand grain size influences the determination of density in the field.

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Site Calibration for the Wind Turbine Performance Evaluation (풍력발전기 성능실증을 위한 단지교정 방법)

  • Nam, Yoon-Su;Yoo, Neung-Soo;Lee, Jung-Wan
    • Journal of Industrial Technology
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    • v.22 no.A
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    • pp.49-57
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    • 2002
  • The accurate wind speed information at the hub height of a wind turbine is very essential to the exact estimation of the wind turbine power performance testing. Several methods on the site calibration, which is a technique to estimate the wind speed at the wind turbine's hub height based on the measured wind data using a reference meteorological mast, are introduced. A site calibration result and the wind resource assessment for the Taekwanryung test site are presented using a one-month wind data from a reference meteorological mast and a temporal mast installed at the site of wind turbine. From this analysis, it turns out that the current location of the reference meteorological mast is wrongly determined, and the self-developed codes for the site calibration are working properly. Besides, an analysis on the uncertainty allocation for the wind speed correction using site calibration is performed.

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